1. Product Overview
The T1D series represents a high-performance, top-view white LED component designed for demanding general lighting applications. This device utilizes a thermally enhanced package design to manage heat effectively, enabling stable operation at high drive currents. Its primary design goals are to deliver high luminous flux output while maintaining excellent color rendering properties, making it suitable for applications where light quality and intensity are critical.
1.1 Core Advantages
- High Luminous Flux Output: Capable of delivering over 2370 lumens (typical) at 360mA, depending on the correlated color temperature (CCT).
- Excellent Color Quality: Features a high Color Rendering Index (CRI) of Ra90, ensuring accurate and vibrant color reproduction under its illumination.
- Robust Thermal Management: The package is engineered for efficient heat dissipation, supporting high current operation and contributing to long-term reliability.
- Compact Form Factor: The 10.0mm x 10.0mm footprint allows for flexible integration into various lighting fixtures and designs.
- Wide Viewing Angle: A typical viewing angle (2θ1/2) of 120 degrees provides broad and even illumination.
- Reliable Manufacturing: The component is compatible with Pb-free reflow soldering processes and is designed to comply with relevant environmental regulations.
1.2 Target Applications
This LED is engineered for a broad spectrum of lighting solutions, including:
- Architectural and Decorative Lighting: Facade lighting, cove lighting, and other accent lighting where high output and good color are required.
- Retrofit Lamps: Direct replacement for traditional light sources in existing fixtures, offering energy savings and improved light quality.
- General Lighting: Primary illumination for residential, commercial, and industrial spaces.
- Backlighting for Signage: Indoor and outdoor sign boards requiring bright, uniform backlighting.
2. In-Depth Technical Parameter Analysis
This section provides a detailed breakdown of the key electrical, optical, and thermal parameters that define the performance envelope of the T1D series LED.
2.1 Electro-Optical Characteristics
Measured at a forward current (IF) of 360mA and a junction temperature (Tj) of 25°C, the device exhibits the following performance across different color temperatures:
- 2700K (Warm White): Minimum luminous flux of 1900 lm, typical of 2150 lm.
- 3000K (Warm White): Minimum luminous flux of 2000 lm, typical of 2260 lm.
- 4000K-6500K (Neutral to Cool White): Minimum luminous flux of 2100 lm, typical of 2370 lm.
Important Notes: The luminous flux measurement tolerance is ±7%, and the CRI (Ra) measurement tolerance is ±2. The forward voltage (VF) under these conditions is typically 49.5V, with a range from 46V to 52V (tolerance ±3%).
2.2 Absolute Maximum Ratings
These ratings define the limits beyond which permanent damage to the device may occur. Operation should always be maintained within these boundaries.
- Continuous Forward Current (IF): 400 mA
- Pulse Forward Current (IFP): 600 mA (Pulse width ≤100μs, Duty cycle ≤1/10)
- Power Dissipation (PD): 20800 mW
- Reverse Voltage (VR): 5 V
- Operating Temperature (Topr): -40°C to +105°C
- Junction Temperature (Tj): 120°C (maximum)
2.3 Electrical & Thermal Characteristics
- Forward Voltage (VF): 46V (Min), 49.5V (Typ), 52V (Max) at IF=360mA.
- Reverse Current (IR): Maximum 1 μA at VR=5V.
- Viewing Angle (2θ1/2): 120° (Typical).
- Thermal Resistance (Rth j-sp): 1 °C/W (Typical). This low value indicates efficient heat transfer from the semiconductor junction to the solder point on the board.
- Electrostatic Discharge (ESD): Withstands 1000V (Human Body Model).
3. Binning System Explanation
To ensure consistency in lighting projects, LEDs are sorted (binned) according to key parameters. The T1D series uses a multi-dimensional binning system.
3.1 Luminous Flux Binning
LEDs are grouped by their measured light output at 360mA. Each bin has a defined minimum and maximum luminous flux value. For example, for a 4000K CCT LED with Ra90, bin code "3M" covers 2100-2200 lm, "3N" covers 2200-2300 lm, and so on up to "3Q" for 2400-2500 lm. This allows designers to select LEDs with predictable brightness levels.
3.2 Forward Voltage Binning
To aid in driver design and current matching in multi-LED arrays, devices are also binned by forward voltage. Codes include "6R" (46-48V), "6S" (48-50V), and "6T" (50-52V). Selecting LEDs from the same voltage bin can help achieve more uniform performance.
3.3 Chromaticity Binning (Color Consistency)
The LEDs are binned to very tight color consistency standards. The chromaticity coordinates (x, y on the CIE diagram) for each CCT (e.g., 2700K, 4000K, 6500K) are controlled within a 5-step MacAdam ellipse. This means the color variation between LEDs in the same bin is virtually imperceptible to the human eye, which is crucial for applications requiring uniform white light. The standard follows Energy Star binning requirements for the 2600K-7000K range.
4. Performance Curve Analysis
The provided graphs offer critical insights into the LED's behavior under different operating conditions.
4.1 Spectral Distribution
The spectrum graph for Ra≥90 devices shows a broad, continuous emission across the visible range, which is characteristic of high-CRI phosphor-converted white LEDs. The absence of significant gaps in the spectrum is what enables the high color rendering index, allowing objects to appear natural under its light.
4.2 Current vs. Relative Luminous Flux
This curve illustrates the relationship between drive current and light output. Initially, light output increases nearly linearly with current. However, at higher currents, efficiency typically drops due to increased heat and other effects (efficiency droop). Operating at or below the recommended 360mA ensures optimal efficacy and longevity.
4.3 Temperature Dependence
The graphs showing relative luminous flux and forward voltage versus solder point temperature (Ts) are vital for thermal design. Luminous flux generally decreases as temperature rises. Forward voltage also decreases with increasing temperature. Understanding these relationships is essential for designing effective heat sinks and predicting light output in the final application environment.
4.4 Maximum Current vs. Ambient Temperature
This derating curve defines the maximum allowable forward current as a function of the ambient temperature. As ambient temperature increases, the LED's ability to dissipate heat diminishes, so the maximum safe operating current must be reduced to prevent exceeding the maximum junction temperature (Tj max). This graph is critical for ensuring reliability in high-temperature environments.
5. Mechanical & Package Information
5.1 Package Dimensions
The LED features a square surface-mount package with dimensions of 10.0mm x 10.0mm. The dimensional drawing provides top, side, and bottom views with critical measurements. The bottom view clearly shows the solder pad layout and polarity marking. The standard tolerance for unspecified dimensions is ±0.1mm.
5.2 Polarity Identification and Solder Pad Design
The bottom of the package has clearly defined anode (+) and cathode (-) solder pads. The recommended solder pad pattern (land pattern) is provided to ensure a reliable solder joint and proper thermal connection to the printed circuit board (PCB). Following this recommended footprint is essential for mechanical stability and optimal heat transfer.
6. Soldering & Assembly Guidelines
6.1 Reflow Soldering Profile
The component is rated for lead-free (Pb-free) reflow soldering processes. A specific thermal profile must be followed to avoid damage:
- Peak Package Body Temperature (Tp): Maximum 260°C.
- Time above Liquidous (TL=217°C): 60 to 150 seconds.
- Time within 5°C of Peak Temperature: Maximum 30 seconds.
- Ramp-up Rate (to peak): Maximum 3°C/second.
- Ramp-down Rate (from peak): Maximum 6°C/second.
- Total Time from 25°C to Peak: Maximum 8 minutes.
Adhering to this profile prevents thermal shock, solder joint defects, and potential damage to the internal LED die and phosphor.
7. Part Numbering System
The part number (e.g., T1D**9G2R-*****) follows a structured code that conveys key attributes:
- Type Code: "1D" indicates a 10.0mm x 10.0mm package.
- CCT Code: Two digits indicating the correlated color temperature (e.g., 27 for 2700K, 40 for 4000K).
- Color Rendering Code: A single digit for CRI (e.g., 9 for Ra90).
- Chip Configuration Codes: Indicate the number of serial and parallel chips inside the package.
- Color Code: A letter indicating the color standard (e.g., ANSI).
This system allows for precise identification and ordering of the desired LED variant.
8. Application Design Considerations
8.1 Thermal Management
Given the high power dissipation (up to ~17.8W at 360mA, 49.5V), effective thermal management is the single most important design factor. A properly sized metal-core PCB (MCPCB) or other heatsinking solution is mandatory to maintain the solder point temperature (Ts) within safe limits. Exceeding thermal ratings will lead to accelerated lumen depreciation, color shift, and ultimately, device failure.
8.2 Electrical Drive
A constant-current LED driver is required to operate this device. The driver should be selected to provide a stable 360mA (or a derated current based on thermal conditions) and must withstand the typical forward voltage of ~49.5V per LED. For designs using multiple LEDs, they can be connected in series, but the driver's output voltage must accommodate the sum of the forward voltages.
8.3 Optical Integration
The wide 120-degree viewing angle is suitable for applications requiring broad illumination without secondary optics. For applications needing a focused beam, appropriate lenses or reflectors must be used. Designers should account for potential color over-angle variations, although tight binning minimizes this.
9. Technical Comparison & Differentiation
Compared to standard mid-power LEDs (e.g., 2835, 3030 packages), the T1D series offers significantly higher luminous flux per device, reducing the number of components needed in a high-output fixture. Its key differentiators are the combination of very high flux, high CRI (Ra90), and a robust package designed for thermal performance. Compared to other high-power COB (Chip-on-Board) LEDs, it offers a more discrete, point-source-like form factor which can be advantageous for optical control in certain applications.
10. Frequently Asked Questions (Based on Technical Parameters)
Q: Can I drive this LED at 400mA continuously?
A: The Absolute Maximum Rating for continuous forward current is 400mA. However, for optimal lifetime and reliability, it is recommended to operate at or below the test condition of 360mA, especially after accounting for thermal derating in the actual application.
Q: What heatsink is required?
A: The required heatsink depends entirely on the application's ambient temperature, desired drive current, and acceptable junction temperature. Using the thermal resistance (Rth j-sp = 1°C/W) and the derating curve, a thermal engineer can calculate the necessary thermal impedance from the solder point to ambient.
Q: How does the color shift over time and temperature?
A> All white LEDs experience some degree of color shift. The provided graph (Fig 7. Ts vs. CIE x, y Shift) shows the direction and magnitude of chromaticity coordinate shift with solder point temperature. Long-term lumen maintenance and color shift are influenced by operating temperature and current; operating within specifications minimizes these effects.
11. Design Use Case Example
Scenario: Designing a high-bay industrial light fixture.
A designer needs a light output of approximately 25,000 lumens. Using the T1D-4000K-Ra90 LED from bin "3P" (2300-2400 lm typical), they would require roughly 10-11 LEDs. These would be mounted on a large, actively cooled aluminum heatsink to maintain a low Ts. The LEDs would be arranged in a series string, requiring a constant-current driver with an output voltage capability of over 500V (11 LEDs * 49.5V) and a stable 360mA output. The wide viewing angle would provide good coverage for the high-bay area, and the high CRI would improve visibility and safety in the workspace.
12. Operational Principle
This is a phosphor-converted white LED. The core is a blue-emitting semiconductor chip, typically based on indium gallium nitride (InGaN). When forward current is applied, electrons and holes recombine in the chip's active region, emitting blue light. A portion of this blue light strikes a layer of phosphor material (e.g., YAG:Ce) deposited on or near the chip. The phosphor absorbs some of the blue photons and re-emits light across a broader spectrum, primarily in the yellow and red regions. The mixture of the remaining blue light and the phosphor's broad-spectrum emission results in the perception of white light. The specific blend of phosphors determines the CCT and CRI of the final output.
13. Technology Trends
The development of high-power white LEDs like the T1D series is driven by continuous improvements in several areas: Efficiency (lm/W): Ongoing research into novel semiconductor materials (e.g., on non-polar/semi-polar GaN) and advanced chip designs aims to reduce efficiency droop at high currents. Color Quality: The trend is towards even higher CRI values (Ra95, Ra98) and improved color consistency (tighter MacAdam ellipses, such as 3-step or 2-step). This is achieved through sophisticated multi-phosphor blends. Reliability & Lifetime: Enhanced package materials, better thermal interfaces, and improved phosphor stability under high temperature and flux density are extending LED lifetimes and lumen maintenance. Smart Integration: There is a growing convergence of LED packages with onboard sensors, drivers, and communication interfaces for intelligent, tunable lighting systems.
LED Specification Terminology
Complete explanation of LED technical terms
Photoelectric Performance
| Term | Unit/Representation | Simple Explanation | Why Important |
|---|---|---|---|
| Luminous Efficacy | lm/W (lumens per watt) | Light output per watt of electricity, higher means more energy efficient. | Directly determines energy efficiency grade and electricity cost. |
| Luminous Flux | lm (lumens) | Total light emitted by source, commonly called "brightness". | Determines if the light is bright enough. |
| Viewing Angle | ° (degrees), e.g., 120° | Angle where light intensity drops to half, determines beam width. | Affects illumination range and uniformity. |
| CCT (Color Temperature) | K (Kelvin), e.g., 2700K/6500K | Warmth/coolness of light, lower values yellowish/warm, higher whitish/cool. | Determines lighting atmosphere and suitable scenarios. |
| CRI / Ra | Unitless, 0–100 | Ability to render object colors accurately, Ra≥80 is good. | Affects color authenticity, used in high-demand places like malls, museums. |
| SDCM | MacAdam ellipse steps, e.g., "5-step" | Color consistency metric, smaller steps mean more consistent color. | Ensures uniform color across same batch of LEDs. |
| Dominant Wavelength | nm (nanometers), e.g., 620nm (red) | Wavelength corresponding to color of colored LEDs. | Determines hue of red, yellow, green monochrome LEDs. |
| Spectral Distribution | Wavelength vs intensity curve | Shows intensity distribution across wavelengths. | Affects color rendering and quality. |
Electrical Parameters
| Term | Symbol | Simple Explanation | Design Considerations |
|---|---|---|---|
| Forward Voltage | Vf | Minimum voltage to turn on LED, like "starting threshold". | Driver voltage must be ≥Vf, voltages add up for series LEDs. |
| Forward Current | If | Current value for normal LED operation. | Usually constant current drive, current determines brightness & lifespan. |
| Max Pulse Current | Ifp | Peak current tolerable for short periods, used for dimming or flashing. | Pulse width & duty cycle must be strictly controlled to avoid damage. |
| Reverse Voltage | Vr | Max reverse voltage LED can withstand, beyond may cause breakdown. | Circuit must prevent reverse connection or voltage spikes. |
| Thermal Resistance | Rth (°C/W) | Resistance to heat transfer from chip to solder, lower is better. | High thermal resistance requires stronger heat dissipation. |
| ESD Immunity | V (HBM), e.g., 1000V | Ability to withstand electrostatic discharge, higher means less vulnerable. | Anti-static measures needed in production, especially for sensitive LEDs. |
Thermal Management & Reliability
| Term | Key Metric | Simple Explanation | Impact |
|---|---|---|---|
| Junction Temperature | Tj (°C) | Actual operating temperature inside LED chip. | Every 10°C reduction may double lifespan; too high causes light decay, color shift. |
| Lumen Depreciation | L70 / L80 (hours) | Time for brightness to drop to 70% or 80% of initial. | Directly defines LED "service life". |
| Lumen Maintenance | % (e.g., 70%) | Percentage of brightness retained after time. | Indicates brightness retention over long-term use. |
| Color Shift | Δu′v′ or MacAdam ellipse | Degree of color change during use. | Affects color consistency in lighting scenes. |
| Thermal Aging | Material degradation | Deterioration due to long-term high temperature. | May cause brightness drop, color change, or open-circuit failure. |
Packaging & Materials
| Term | Common Types | Simple Explanation | Features & Applications |
|---|---|---|---|
| Package Type | EMC, PPA, Ceramic | Housing material protecting chip, providing optical/thermal interface. | EMC: good heat resistance, low cost; Ceramic: better heat dissipation, longer life. |
| Chip Structure | Front, Flip Chip | Chip electrode arrangement. | Flip chip: better heat dissipation, higher efficacy, for high-power. |
| Phosphor Coating | YAG, Silicate, Nitride | Covers blue chip, converts some to yellow/red, mixes to white. | Different phosphors affect efficacy, CCT, and CRI. |
| Lens/Optics | Flat, Microlens, TIR | Optical structure on surface controlling light distribution. | Determines viewing angle and light distribution curve. |
Quality Control & Binning
| Term | Binning Content | Simple Explanation | Purpose |
|---|---|---|---|
| Luminous Flux Bin | Code e.g., 2G, 2H | Grouped by brightness, each group has min/max lumen values. | Ensures uniform brightness in same batch. |
| Voltage Bin | Code e.g., 6W, 6X | Grouped by forward voltage range. | Facilitates driver matching, improves system efficiency. |
| Color Bin | 5-step MacAdam ellipse | Grouped by color coordinates, ensuring tight range. | Guarantees color consistency, avoids uneven color within fixture. |
| CCT Bin | 2700K, 3000K etc. | Grouped by CCT, each has corresponding coordinate range. | Meets different scene CCT requirements. |
Testing & Certification
| Term | Standard/Test | Simple Explanation | Significance |
|---|---|---|---|
| LM-80 | Lumen maintenance test | Long-term lighting at constant temperature, recording brightness decay. | Used to estimate LED life (with TM-21). |
| TM-21 | Life estimation standard | Estimates life under actual conditions based on LM-80 data. | Provides scientific life prediction. |
| IESNA | Illuminating Engineering Society | Covers optical, electrical, thermal test methods. | Industry-recognized test basis. |
| RoHS / REACH | Environmental certification | Ensures no harmful substances (lead, mercury). | Market access requirement internationally. |
| ENERGY STAR / DLC | Energy efficiency certification | Energy efficiency and performance certification for lighting. | Used in government procurement, subsidy programs, enhances competitiveness. |