Table of Contents
- 1. Product Overview
- 2. In-Depth Technical Parameter Analysis
- 2.1 Absolute Maximum Ratings
- 2.2 Electrical & Optical Characteristics
- 3. Binning System Explanation
- 4. Performance Curve Analysis
- 4.1 Spectral Distribution (Fig. 1)
- 4.2 Forward Current vs. Forward Voltage (Fig. 3)
- 4.3 Relative Radiant Intensity vs. Forward Current (Fig. 5)
- 4.4 Relative Radiant Intensity vs. Ambient Temperature (Fig. 4)
- 4.5 Radiation Diagram (Fig. 6)
- 5. Mechanical & Package Information
- 5.1 Package Dimensions
- 5.2 Polarity Identification
- 6. Soldering & Assembly Guidelines
- 7. Application Suggestions
- 7.1 Typical Application Scenarios
- 7.2 Design Considerations
- 8. Technical Comparison & Differentiation
- 9. Frequently Asked Questions (Based on Technical Parameters)
- 10. Practical Design Case
- 11. Operational Principle
- 12. Technology Trends
- LED Specification Terminology
- Photoelectric Performance
- Electrical Parameters
- Thermal Management & Reliability
- Packaging & Materials
- Quality Control & Binning
- Testing & Certification
1. Product Overview
The LTE-4206C is a miniature, low-cost infrared (IR) emitter designed for use in optoelectronic sensing and communication applications. Its core function is to emit infrared light at a peak wavelength of 940 nanometers, which is invisible to the human eye but can be detected by matching photodetectors. The device is housed in a compact, end-looking plastic package with a transparent color, making it suitable for space-constrained designs.
The primary advantage of this component is its mechanical and spectral matching to the LTR-4206 series of phototransistors. This pre-matched pairing simplifies design-in, ensures optimal performance in emitter-detector pairs, and reduces development time for applications like object detection, proximity sensing, and optical switches. Its selected intensity ranges allow for binning, providing designers with consistent performance parameters.
2. In-Depth Technical Parameter Analysis
2.1 Absolute Maximum Ratings
These ratings define the limits beyond which permanent damage to the device may occur. Operation under these conditions is not guaranteed.
- Power Dissipation (Pd): 90 mW. This is the maximum allowable power the device can dissipate as heat under continuous operation at 25°C ambient temperature.
- Continuous Forward Current (IF): 60 mA. The maximum DC current that can be passed through the LED indefinitely.
- Peak Forward Current: 1 A. This high current is permissible only under pulsed conditions (300 pulses per second, 10 μs pulse width) and should not be exceeded.
- Reverse Voltage (VR): 5 V. Exceeding this voltage in reverse bias can cause junction breakdown.
- Operating Temperature Range: -40°C to +85°C. The ambient temperature range for reliable operation.
- Storage Temperature Range: -55°C to +100°C.
- Lead Soldering Temperature: 260°C for 5 seconds, measured 1.6mm from the package body. This is critical for wave or reflow soldering processes.
2.2 Electrical & Optical Characteristics
These parameters are measured at an ambient temperature (TA) of 25°C and define the device's typical performance.
- Forward Voltage (VF): Typically 1.6V at a test current (IF) of 20mA, with a maximum of 1.2V. This is the voltage drop across the LED when operating.
- Reverse Current (IR): Maximum 100 μA at a reverse voltage (VR) of 5V. This indicates the leakage current when the device is reverse-biased.
- Peak Emission Wavelength (λPeak): 940 nm. This is the wavelength at which the IR emitter outputs its maximum radiant intensity.
- Spectral Line Half-Width (Δλ): 50 nm. This parameter describes the bandwidth of the emitted light, indicating how narrowly or broadly the wavelengths are distributed around the peak.
- Viewing Angle (2θ1/2): 20 degrees. This defines the angular spread of the emitted radiation where the intensity is half of the peak value (Full Width at Half Maximum).
3. Binning System Explanation
The LTE-4206C is sorted into different performance bins based on its radiant intensity and aperture radiant incidence. This allows designers to select components that meet specific sensitivity requirements for their application.
- BIN A: Aperture Radiant Incidence (Ee): 0.184 - 0.54 mW/cm²; Radiant Intensity (Ie): 1.383 - 4.06 mW/sr.
- BIN B: Aperture Radiant Incidence (Ee): 0.36 - 0.78 mW/cm²; Radiant Intensity (Ie): 2.71 - 5.87 mW/sr.
- BIN C: Aperture Radiant Incidence (Ee): 0.52 - 1.02 mW/cm²; Radiant Intensity (Ie): 3.91 - 7.67 mW/sr.
- BIN D: Aperture Radiant Incidence (Ee): 0.68 mW/cm² (Min); Radiant Intensity (Ie): 5.11 mW/sr (Min).
All measurements are taken at a forward current (IF) of 20mA. Higher bin letters (C, D) generally indicate higher output power devices.
4. Performance Curve Analysis
The datasheet provides several characteristic curves that illustrate the device's behavior under varying conditions.
4.1 Spectral Distribution (Fig. 1)
This curve shows the relative radiant intensity as a function of wavelength. It confirms the peak emission at 940nm and the 50nm spectral half-width, illustrating the band of infrared light emitted.
4.2 Forward Current vs. Forward Voltage (Fig. 3)
This is the standard IV (Current-Voltage) curve for a diode. It shows the exponential relationship between current and voltage. The typical forward voltage of 1.6V at 20mA can be verified from this graph. The curve is essential for designing the current-limiting circuitry for the LED.
4.3 Relative Radiant Intensity vs. Forward Current (Fig. 5)
This graph demonstrates that the optical output power (radiant intensity) is approximately linear with the forward current over a significant range. It helps designers determine the required drive current to achieve a desired optical output.
4.4 Relative Radiant Intensity vs. Ambient Temperature (Fig. 4)
This curve is critical for understanding thermal effects. It shows that the radiant intensity decreases as the ambient temperature increases. This derating must be accounted for in applications operating at high temperatures to ensure sufficient signal strength at the detector.
4.5 Radiation Diagram (Fig. 6)
This polar plot visually represents the viewing angle (2θ1/2 = 20°). It shows the spatial distribution of the emitted infrared light, which is important for aligning the emitter with its corresponding detector.
5. Mechanical & Package Information
5.1 Package Dimensions
The device uses a miniature end-looking plastic package. Key dimensional notes include:
- All dimensions are in millimeters (inches provided in parentheses).
- Standard tolerance is ±0.25mm (±0.010") unless specified otherwise.
- The maximum protrusion of resin under the flange is 1.0mm (0.039").
- Lead spacing is measured at the point where the leads emerge from the package body.
The package is described as "smoking transparent color," which typically means a tinted, translucent plastic that allows the IR light to pass while providing some diffusion and physical protection for the semiconductor die.
5.2 Polarity Identification
While not explicitly detailed in the provided text, standard IR LED packages like this typically have a flat side or a longer lead to denote the cathode. The datasheet diagram would show this marking. Correct polarity is essential to prevent reverse bias damage.
6. Soldering & Assembly Guidelines
The key specification for assembly is the lead soldering temperature: 260°C for a maximum of 5 seconds, measured 1.6mm (0.063") from the package body. This rating is crucial for preventing thermal damage during wave soldering or reflow processes.
Design Considerations:
- Heat Sinking: While not typically required for low-power LEDs, ensuring the PCB layout does not trap excessive heat around the component is good practice, especially if operating near maximum ratings.
- ESD Protection: Like all semiconductor devices, IR emitters can be sensitive to electrostatic discharge. Standard ESD handling precautions should be observed during assembly.
7. Application Suggestions
7.1 Typical Application Scenarios
- Object Detection & Proximity Sensing: Paired with the LTR-4206 phototransistor, it can detect the presence or absence of an object by interrupting the IR beam.
- Optical Switches & Encoders: Used in rotary or linear encoders to sense position or movement through a patterned disk or strip.
- IR Data Transmission: Can be used for short-range, low-data-rate wireless communication (e.g., remote control signals, sensor telemetry) when modulated.
- Smoke Detection: In some optical smoke detector designs, an IR LED and detector pair can sense scattered light from smoke particles.
7.2 Design Considerations
- Current Limiting: An LED is a current-driven device. A series resistor or constant current driver is mandatory to set the operating current and prevent thermal runaway. Calculate the resistor value using R = (Vsupply - VF) / IF.
- Optical Alignment: The narrow 20° viewing angle requires precise mechanical alignment between the emitter and detector for optimal coupling efficiency.
- Ambient Light Immunity: Since it emits at 940nm, it is less susceptible to interference from visible ambient light. However, sunlight and other strong IR sources (like incandescent bulbs) can contain significant energy at 940nm and may cause interference. Optical filtering on the detector or modulation of the emitter signal can mitigate this.
- Thermal Derating: Account for the decrease in output power with increasing temperature (as shown in Fig. 4) by providing sufficient drive current margin or selecting a higher bin part.
8. Technical Comparison & Differentiation
The primary differentiating feature of the LTE-4206C is its explicit mechanical and spectral matching to the LTR-4206 phototransistor series. This offers several advantages over selecting emitter and detector components separately:
- Guaranteed Performance: The pair is characterized together, ensuring the spectral response of the detector aligns well with the emission spectrum of the LED for maximum sensitivity.
- Mechanical Compatibility: The packages are designed to fit together in standard mounting configurations, simplifying mechanical design.
- Cost-Effective Solution: Provides a reliable, pre-validated optocoupler building block at a low cost due to its miniature plastic package and high-volume manufacturing.
9. Frequently Asked Questions (Based on Technical Parameters)
Q: What is the difference between Radiant Intensity (Ie) and Aperture Radiant Incidence (Ee)?
A: Radiant Intensity (mW/sr) measures the optical power emitted per unit solid angle (steradian), describing the directional concentration of light. Aperture Radiant Incidence (mW/cm²) is the power density incident on a surface (like a detector) at a specified distance, which depends on both the intensity and the distance/geometry.
Q: Can I drive this LED directly from a 5V microcontroller pin?
A: No. You must use a current-limiting resistor. For example, with a 5V supply, a VF of 1.6V, and a desired IF of 20mA: R = (5V - 1.6V) / 0.02A = 170 Ohms. A standard 180 Ohm resistor would be suitable.
Q: Why is the viewing angle only 20 degrees?
A> A narrow viewing angle concentrates the emitted light into a tighter beam. This increases the intensity on-axis, allowing for longer sensing distances or lower drive currents, and improves signal-to-noise ratio by reducing scattered light. It is ideal for aligned emitter-detector pairs.
Q: How do I choose the right bin (A, B, C, D)?
A> The choice depends on your system's sensitivity requirements and operating margins. If your detector needs a strong signal or if the system operates over a wide temperature range (where output drops), choose a higher bin (C or D) for more output power. For less critical or short-range applications, a lower bin may be sufficient and cost-effective.
10. Practical Design Case
Scenario: Designing a Paper Presence Sensor in a Printer.
A common use is to detect when paper is present in a tray. An LTE-4206C IR emitter and its matched LTR-4206 phototransistor are placed on opposite sides of the paper path. When no paper is present, the IR light reaches the detector, causing it to conduct. When a sheet of paper passes between them, it blocks the IR beam, the detector stops conducting, and the microcontroller senses this change, registering the presence of paper.
Design Steps:
- Circuit Design: Drive the LED with 20mA using a transistor switch controlled by the MCU, with a series resistor for current limiting. Connect the phototransistor in a common-emitter configuration with a pull-up resistor to create a digital output signal that toggles based on received light.
- Mechanical Design: Precisely align the emitter and detector using the package dimensions, ensuring the 20° beam is directed at the detector's active area. Provide a clean optical path.
- Component Selection: Select a BIN C or D emitter to ensure a strong signal reaches the detector even if dust accumulates on the lenses over time.
- Software: Implement debouncing logic to distinguish a genuine paper edge from vibration or dust.
11. Operational Principle
An Infrared Light Emitting Diode (IR LED) operates on the principle of electroluminescence in a semiconductor p-n junction. When a forward voltage is applied, electrons from the n-type region and holes from the p-type region are injected across the junction. When these charge carriers recombine, they release energy. In an IR LED, the semiconductor material (typically based on Gallium Arsenide - GaAs) is chosen so that this released energy corresponds to a photon in the infrared spectrum (around 940nm). The intensity of the emitted light is directly proportional to the rate of carrier recombination, which is controlled by the forward current (IF). The transparent package encapsulates and protects the semiconductor die while allowing the infrared photons to escape.
12. Technology Trends
Infrared emitter technology continues to evolve alongside broader optoelectronics trends. There is a constant drive towards higher efficiency, allowing for greater optical output power at lower drive currents, which reduces system power consumption and heat generation. Package miniaturization is another key trend, enabling integration into ever-smaller consumer electronics and IoT devices. Furthermore, there is development towards more precise wavelength control and narrower spectral bandwidths for applications requiring specific spectral filtering, such as in gas sensing or high-ambient-light-noise environments. The integration of emitters and detectors into single, smart sensor modules with built-in signal processing is also a growing area, simplifying system design for end-users.
LED Specification Terminology
Complete explanation of LED technical terms
Photoelectric Performance
| Term | Unit/Representation | Simple Explanation | Why Important |
|---|---|---|---|
| Luminous Efficacy | lm/W (lumens per watt) | Light output per watt of electricity, higher means more energy efficient. | Directly determines energy efficiency grade and electricity cost. |
| Luminous Flux | lm (lumens) | Total light emitted by source, commonly called "brightness". | Determines if the light is bright enough. |
| Viewing Angle | ° (degrees), e.g., 120° | Angle where light intensity drops to half, determines beam width. | Affects illumination range and uniformity. |
| CCT (Color Temperature) | K (Kelvin), e.g., 2700K/6500K | Warmth/coolness of light, lower values yellowish/warm, higher whitish/cool. | Determines lighting atmosphere and suitable scenarios. |
| CRI / Ra | Unitless, 0–100 | Ability to render object colors accurately, Ra≥80 is good. | Affects color authenticity, used in high-demand places like malls, museums. |
| SDCM | MacAdam ellipse steps, e.g., "5-step" | Color consistency metric, smaller steps mean more consistent color. | Ensures uniform color across same batch of LEDs. |
| Dominant Wavelength | nm (nanometers), e.g., 620nm (red) | Wavelength corresponding to color of colored LEDs. | Determines hue of red, yellow, green monochrome LEDs. |
| Spectral Distribution | Wavelength vs intensity curve | Shows intensity distribution across wavelengths. | Affects color rendering and quality. |
Electrical Parameters
| Term | Symbol | Simple Explanation | Design Considerations |
|---|---|---|---|
| Forward Voltage | Vf | Minimum voltage to turn on LED, like "starting threshold". | Driver voltage must be ≥Vf, voltages add up for series LEDs. |
| Forward Current | If | Current value for normal LED operation. | Usually constant current drive, current determines brightness & lifespan. |
| Max Pulse Current | Ifp | Peak current tolerable for short periods, used for dimming or flashing. | Pulse width & duty cycle must be strictly controlled to avoid damage. |
| Reverse Voltage | Vr | Max reverse voltage LED can withstand, beyond may cause breakdown. | Circuit must prevent reverse connection or voltage spikes. |
| Thermal Resistance | Rth (°C/W) | Resistance to heat transfer from chip to solder, lower is better. | High thermal resistance requires stronger heat dissipation. |
| ESD Immunity | V (HBM), e.g., 1000V | Ability to withstand electrostatic discharge, higher means less vulnerable. | Anti-static measures needed in production, especially for sensitive LEDs. |
Thermal Management & Reliability
| Term | Key Metric | Simple Explanation | Impact |
|---|---|---|---|
| Junction Temperature | Tj (°C) | Actual operating temperature inside LED chip. | Every 10°C reduction may double lifespan; too high causes light decay, color shift. |
| Lumen Depreciation | L70 / L80 (hours) | Time for brightness to drop to 70% or 80% of initial. | Directly defines LED "service life". |
| Lumen Maintenance | % (e.g., 70%) | Percentage of brightness retained after time. | Indicates brightness retention over long-term use. |
| Color Shift | Δu′v′ or MacAdam ellipse | Degree of color change during use. | Affects color consistency in lighting scenes. |
| Thermal Aging | Material degradation | Deterioration due to long-term high temperature. | May cause brightness drop, color change, or open-circuit failure. |
Packaging & Materials
| Term | Common Types | Simple Explanation | Features & Applications |
|---|---|---|---|
| Package Type | EMC, PPA, Ceramic | Housing material protecting chip, providing optical/thermal interface. | EMC: good heat resistance, low cost; Ceramic: better heat dissipation, longer life. |
| Chip Structure | Front, Flip Chip | Chip electrode arrangement. | Flip chip: better heat dissipation, higher efficacy, for high-power. |
| Phosphor Coating | YAG, Silicate, Nitride | Covers blue chip, converts some to yellow/red, mixes to white. | Different phosphors affect efficacy, CCT, and CRI. |
| Lens/Optics | Flat, Microlens, TIR | Optical structure on surface controlling light distribution. | Determines viewing angle and light distribution curve. |
Quality Control & Binning
| Term | Binning Content | Simple Explanation | Purpose |
|---|---|---|---|
| Luminous Flux Bin | Code e.g., 2G, 2H | Grouped by brightness, each group has min/max lumen values. | Ensures uniform brightness in same batch. |
| Voltage Bin | Code e.g., 6W, 6X | Grouped by forward voltage range. | Facilitates driver matching, improves system efficiency. |
| Color Bin | 5-step MacAdam ellipse | Grouped by color coordinates, ensuring tight range. | Guarantees color consistency, avoids uneven color within fixture. |
| CCT Bin | 2700K, 3000K etc. | Grouped by CCT, each has corresponding coordinate range. | Meets different scene CCT requirements. |
Testing & Certification
| Term | Standard/Test | Simple Explanation | Significance |
|---|---|---|---|
| LM-80 | Lumen maintenance test | Long-term lighting at constant temperature, recording brightness decay. | Used to estimate LED life (with TM-21). |
| TM-21 | Life estimation standard | Estimates life under actual conditions based on LM-80 data. | Provides scientific life prediction. |
| IESNA | Illuminating Engineering Society | Covers optical, electrical, thermal test methods. | Industry-recognized test basis. |
| RoHS / REACH | Environmental certification | Ensures no harmful substances (lead, mercury). | Market access requirement internationally. |
| ENERGY STAR / DLC | Energy efficiency certification | Energy efficiency and performance certification for lighting. | Used in government procurement, subsidy programs, enhances competitiveness. |