Table of Contents
- 1. Product Overview
- 2. In-Depth Technical Parameter Analysis
- 2.1 Absolute Maximum Ratings
- 2.2 Electrical & Optical Characteristics
- 4. Performance Curve Analysis
- 5. Mechanical & Package Information
- 6. Soldering & Assembly Guidelines
- 7. Application Recommendations
- 7.1 Typical Application Scenarios
- 7.2 Design Considerations
- 8. Technical Comparison
- 9. Frequently Asked Questions (Based on Technical Parameters)
- 10. Practical Use Case
- 11. Operational Principle
- 12. Technology Trends
- LED Specification Terminology
- Photoelectric Performance
- Electrical Parameters
- Thermal Management & Reliability
- Packaging & Materials
- Quality Control & Binning
- Testing & Certification
1. Product Overview
The LTE-306 is a miniature, side-looking infrared (IR) emitter designed for use in optoelectronic sensing and detection systems. Its core function is to emit infrared light at a peak wavelength of 940 nanometers (nm). This device is engineered to be mechanically and spectrally matched with corresponding phototransistors from the LTR-306 series, ensuring optimal performance in receiver-emitter pairs for applications like object detection, position sensing, and data transmission. The primary advantage of this component is its low-cost construction within a compact plastic package, combined with the availability of pre-selected bins for consistent radiant intensity output.
2. In-Depth Technical Parameter Analysis
2.1 Absolute Maximum Ratings
The device's operational limits are defined under an ambient temperature (TA) of 25°C. Key ratings include a continuous forward current (IF) of 50 mA and a peak forward current of 1 A for pulsed operation (300 pulses per second, 10 µs pulse width). The maximum power dissipation is 75 mW. The reverse voltage rating is 5 V, indicating the LED should not be subjected to reverse bias exceeding this value. The operating temperature range is from -40°C to +85°C, and the storage range is from -55°C to +100°C. Lead soldering temperature is specified at 260°C for 5 seconds when measured 1.6mm from the package body.
2.2 Electrical & Optical Characteristics
All characteristics are measured at TA=25°C. The primary optical parameters are Aperture Radiant Incidence (Ee) and Radiant Intensity (IE), both tested at a forward current of 20 mA. These parameters are grouped into bins (A through H), providing a range of minimum and typical/maximum values for selection based on application needs. For example, Bin A offers Ee from 0.088 to 0.168 mW/cm² and IE from 0.662 to 1.263 mW/sr, while Bin H offers higher output. The peak emission wavelength (λPeak) is typically 940 nm with a spectral half-width (Δλ) of 50 nm. The forward voltage (VF) is 1.6V typical at 20 mA. The reverse current (IR) is 100 µA maximum at a reverse voltage of 5V. The viewing angle (2θ1/2) is 30 degrees.
3. Binning System Explanation
The product utilizes a radiant intensity binning system. Devices are tested and sorted into groups (Bins A to H) based on their measured Radiant Intensity (IE) and Aperture Radiant Incidence (Ee) at a standard 20 mA drive current. This allows designers to select components with guaranteed minimum light output levels, ensuring consistency in system performance, particularly important in applications where detection threshold or signal strength is critical. The bins provide a graduated scale of output power.
4. Performance Curve Analysis
The datasheet references several typical characteristic curves. Figure 1 shows the Spectral Distribution, illustrating the light output centered around 940 nm. Figure 2 depicts the relationship between Forward Current and Ambient Temperature, important for understanding derating. Figure 3 is the Forward Current vs. Forward Voltage (I-V) curve, showing the diode's turn-on characteristics. Figure 4 shows how Relative Radiant Intensity varies with Ambient Temperature, indicating a decrease in output as temperature rises. Figure 5 plots Relative Radiant Intensity against Forward Current, showing the non-linear relationship between drive current and light output. Figure 6 is the Radiation Diagram, a polar plot visualizing the 30-degree viewing angle and spatial distribution of the emitted infrared light.
5. Mechanical & Package Information
The device uses a miniature plastic side-looking package. The dimensions are provided in a drawing (referenced but not fully detailed in the text). Key notes specify that all dimensions are in millimeters, with a general tolerance of ±0.25mm unless stated otherwise. Lead spacing is measured at the point where leads exit the package. The side-looking orientation means the primary emission direction is perpendicular to the axis of the leads, which is a key differentiator from top-emitting LEDs.
6. Soldering & Assembly Guidelines
The primary guideline provided is for lead soldering: the temperature at a point 1.6mm (0.063 inches) from the package body must not exceed 260°C for a duration of 5 seconds. This is critical to prevent damage to the internal semiconductor die and the plastic package. For modern assembly, this implies careful control of wave soldering parameters or the use of selective soldering techniques. Hand soldering should be performed quickly with a temperature-controlled iron.
7. Application Recommendations
7.1 Typical Application Scenarios
The LTE-306 is ideal for applications requiring non-visible light emission for sensing. Common uses include object detection and counting (e.g., in vending machines, printers), position sensing (e.g., paper edge detection), slot sensors, and proximity switches. Its spectral matching to the LTR-306 phototransistor makes it perfect for constructing compact opto-interrupters or reflective object sensors.
7.2 Design Considerations
Designers must consider several factors: First, always use a current-limiting resistor in series with the LED when driving from a voltage source to prevent exceeding the maximum continuous forward current (50 mA). Second, select the appropriate intensity bin (A-H) based on the required sensing distance and the sensitivity of the paired detector. Third, account for the 30-degree viewing angle when aligning the emitter and detector in a system; misalignment will reduce signal strength. Fourth, consider the effects of ambient temperature on radiant output (as shown in Figure 4), especially in harsh environments. Fifth, ensure the reverse voltage across the LED never exceeds 5V, potentially requiring protection circuitry in some circuit configurations.
8. Technical Comparison
The key differentiating advantages of this component are its side-looking package and pre-binned intensity. Compared to standard top-emitting IR LEDs, the side-looking form factor allows for more flexible PCB layout and can enable slimmer product designs. The availability of multiple intensity bins provides a level of performance grading not always available in low-cost IR emitters, giving designers the ability to fine-tune system performance and potentially reduce costs by not over-specifying. The explicit mechanical and spectral matching to a specific phototransistor series simplifies the design of reliable optical pairs.
9. Frequently Asked Questions (Based on Technical Parameters)
Q: What is the purpose of the binning system?
A: The binning (A-H) guarantees a minimum level of radiant intensity. This ensures consistency in production. You can choose a lower bin for less demanding/short-range applications or a higher bin for longer range or more reliable detection.
Q: Can I drive this LED with a 3.3V supply?
A: Yes, but you must use a series resistor. With a typical VF of 1.6V at 20mA, the resistor value would be (3.3V - 1.6V) / 0.02A = 85 Ohms. Always calculate the resistor based on your desired current and actual supply voltage.
Q: Why is the viewing angle important?
A: The 30-degree viewing angle defines the cone within which most of the light is emitted. In a paired sensor system, both the emitter and detector have viewing angles. Their overlap defines the effective sensing zone. A narrower angle can allow for more precise detection.
Q: How does temperature affect performance?
A: As ambient temperature increases, the radiant intensity typically decreases (see Figure 4). The forward voltage also decreases slightly for a given current. In critical applications, temperature compensation in the driving or receiving circuit may be necessary.
10. Practical Use Case
Case: Designing a Paper Presence Sensor in a Printer. An LTE-306 IR emitter is paired with an LTR-306 phototransistor across the paper path to form a transmissive sensor. When paper is absent, light from the emitter reaches the detector. When paper is present, it blocks the light. The side-looking package allows both components to be mounted flat on the main PCB, with their optical axes aligned across the gap. The designer selects Bin D emitters to ensure sufficient signal strength reaches the detector after potential contamination (dust) over the product's lifetime. A microcontroller monitors the phototransistor's output to determine paper presence.
11. Operational Principle
An infrared emitter LED is a semiconductor diode. When forward biased (positive voltage applied to the anode relative to the cathode), electrons and holes recombine in the active region of the semiconductor material (typically based on gallium arsenide). This recombination process releases energy in the form of photons (light particles). The specific material composition and structure of the semiconductor determine the wavelength of the emitted light. For the LTE-306, this results in photons primarily in the infrared spectrum around 940 nm, which is invisible to the human eye but detectable by silicon photodetectors.
12. Technology Trends
The trend in such discrete optoelectronic components is towards further miniaturization, higher efficiency (more light output per unit of electrical input power), and increased integration. While discrete emitter-detector pairs remain common, there is a move towards integrated modules that include the LED, photodetector, and sometimes signal conditioning circuitry in a single package. This simplifies design and improves reliability. Additionally, there is ongoing development to achieve more precise and stable wavelength emission and tighter viewing angle control for specialized sensing applications. The demand for low-power components for battery-operated IoT devices also drives efficiency improvements.
LED Specification Terminology
Complete explanation of LED technical terms
Photoelectric Performance
| Term | Unit/Representation | Simple Explanation | Why Important |
|---|---|---|---|
| Luminous Efficacy | lm/W (lumens per watt) | Light output per watt of electricity, higher means more energy efficient. | Directly determines energy efficiency grade and electricity cost. |
| Luminous Flux | lm (lumens) | Total light emitted by source, commonly called "brightness". | Determines if the light is bright enough. |
| Viewing Angle | ° (degrees), e.g., 120° | Angle where light intensity drops to half, determines beam width. | Affects illumination range and uniformity. |
| CCT (Color Temperature) | K (Kelvin), e.g., 2700K/6500K | Warmth/coolness of light, lower values yellowish/warm, higher whitish/cool. | Determines lighting atmosphere and suitable scenarios. |
| CRI / Ra | Unitless, 0–100 | Ability to render object colors accurately, Ra≥80 is good. | Affects color authenticity, used in high-demand places like malls, museums. |
| SDCM | MacAdam ellipse steps, e.g., "5-step" | Color consistency metric, smaller steps mean more consistent color. | Ensures uniform color across same batch of LEDs. |
| Dominant Wavelength | nm (nanometers), e.g., 620nm (red) | Wavelength corresponding to color of colored LEDs. | Determines hue of red, yellow, green monochrome LEDs. |
| Spectral Distribution | Wavelength vs intensity curve | Shows intensity distribution across wavelengths. | Affects color rendering and quality. |
Electrical Parameters
| Term | Symbol | Simple Explanation | Design Considerations |
|---|---|---|---|
| Forward Voltage | Vf | Minimum voltage to turn on LED, like "starting threshold". | Driver voltage must be ≥Vf, voltages add up for series LEDs. |
| Forward Current | If | Current value for normal LED operation. | Usually constant current drive, current determines brightness & lifespan. |
| Max Pulse Current | Ifp | Peak current tolerable for short periods, used for dimming or flashing. | Pulse width & duty cycle must be strictly controlled to avoid damage. |
| Reverse Voltage | Vr | Max reverse voltage LED can withstand, beyond may cause breakdown. | Circuit must prevent reverse connection or voltage spikes. |
| Thermal Resistance | Rth (°C/W) | Resistance to heat transfer from chip to solder, lower is better. | High thermal resistance requires stronger heat dissipation. |
| ESD Immunity | V (HBM), e.g., 1000V | Ability to withstand electrostatic discharge, higher means less vulnerable. | Anti-static measures needed in production, especially for sensitive LEDs. |
Thermal Management & Reliability
| Term | Key Metric | Simple Explanation | Impact |
|---|---|---|---|
| Junction Temperature | Tj (°C) | Actual operating temperature inside LED chip. | Every 10°C reduction may double lifespan; too high causes light decay, color shift. |
| Lumen Depreciation | L70 / L80 (hours) | Time for brightness to drop to 70% or 80% of initial. | Directly defines LED "service life". |
| Lumen Maintenance | % (e.g., 70%) | Percentage of brightness retained after time. | Indicates brightness retention over long-term use. |
| Color Shift | Δu′v′ or MacAdam ellipse | Degree of color change during use. | Affects color consistency in lighting scenes. |
| Thermal Aging | Material degradation | Deterioration due to long-term high temperature. | May cause brightness drop, color change, or open-circuit failure. |
Packaging & Materials
| Term | Common Types | Simple Explanation | Features & Applications |
|---|---|---|---|
| Package Type | EMC, PPA, Ceramic | Housing material protecting chip, providing optical/thermal interface. | EMC: good heat resistance, low cost; Ceramic: better heat dissipation, longer life. |
| Chip Structure | Front, Flip Chip | Chip electrode arrangement. | Flip chip: better heat dissipation, higher efficacy, for high-power. |
| Phosphor Coating | YAG, Silicate, Nitride | Covers blue chip, converts some to yellow/red, mixes to white. | Different phosphors affect efficacy, CCT, and CRI. |
| Lens/Optics | Flat, Microlens, TIR | Optical structure on surface controlling light distribution. | Determines viewing angle and light distribution curve. |
Quality Control & Binning
| Term | Binning Content | Simple Explanation | Purpose |
|---|---|---|---|
| Luminous Flux Bin | Code e.g., 2G, 2H | Grouped by brightness, each group has min/max lumen values. | Ensures uniform brightness in same batch. |
| Voltage Bin | Code e.g., 6W, 6X | Grouped by forward voltage range. | Facilitates driver matching, improves system efficiency. |
| Color Bin | 5-step MacAdam ellipse | Grouped by color coordinates, ensuring tight range. | Guarantees color consistency, avoids uneven color within fixture. |
| CCT Bin | 2700K, 3000K etc. | Grouped by CCT, each has corresponding coordinate range. | Meets different scene CCT requirements. |
Testing & Certification
| Term | Standard/Test | Simple Explanation | Significance |
|---|---|---|---|
| LM-80 | Lumen maintenance test | Long-term lighting at constant temperature, recording brightness decay. | Used to estimate LED life (with TM-21). |
| TM-21 | Life estimation standard | Estimates life under actual conditions based on LM-80 data. | Provides scientific life prediction. |
| IESNA | Illuminating Engineering Society | Covers optical, electrical, thermal test methods. | Industry-recognized test basis. |
| RoHS / REACH | Environmental certification | Ensures no harmful substances (lead, mercury). | Market access requirement internationally. |
| ENERGY STAR / DLC | Energy efficiency certification | Energy efficiency and performance certification for lighting. | Used in government procurement, subsidy programs, enhances competitiveness. |