Table of Contents
- 1. Product Overview
- 2. Technical Specifications Deep Dive
- 2.1 Absolute Maximum Ratings
- 2.2 Electro-Optical Characteristics (Ta = 25°C)
- 3. Performance Curve Analysis
- 3.1 Forward Current vs. Ambient Temperature
- 3.2 Spectral Distribution
- 3.3 Peak Emission Wavelength vs. Temperature
- 3.4 Forward Current vs. Forward Voltage
- 3.5 Radiant Intensity vs. Angular Displacement
- 3.6 Relative Radiant Intensity vs. Forward Current
- 4. Mechanical and Packaging Information
- 4.1 Package Dimensions
- 4.2 Polarity Identification
- 5. Soldering and Assembly Guidelines
- 5.1 Storage and Moisture Sensitivity
- 5.2 Reflow Soldering Profile
- 5.3 Hand Soldering and Rework
- 5.4 Circuit Board Design
- 6. Packaging and Ordering Information
- 6.1 Reel and Tape Specifications
- 7. Application Suggestions
- 7.1 Typical Application Scenarios
- 7.2 Design Considerations
- 8. Reliability Testing
- 9. Frequently Asked Questions (FAQ)
- 9.1 Why is a series resistor necessary?
- 9.2 How do I calculate the series resistor value?
- 9.3 Can this LED be used for data transmission?
- 9.4 What is the difference between radiant intensity and power?
- 10. Operational Principle
- 11. Industry Context and Trends
1. Product Overview
The HIR26-21C/L423/TR8 is a high-performance infrared (IR) emitting diode designed for surface-mount technology (SMT) applications. This device belongs to the category of subminiature reverse package chip LEDs, featuring a compact 1.6mm round form factor. Its core function is to emit infrared light at a peak wavelength of 850 nanometers, which is optimally matched to the spectral sensitivity of silicon photodetectors and phototransistors. This makes it an ideal source for a wide range of sensing and signaling applications where invisible light transmission is required.
The LED is constructed using Gallium Aluminum Arsenide (GaAlAs) material, encapsulated in a water-clear plastic resin with a spherical lens. This design ensures efficient light extraction and a consistent radiation pattern. A key advantage of this component is its low forward voltage, which contributes to energy-efficient operation. Furthermore, the product is compliant with Pb-free and RoHS environmental standards, aligning with modern manufacturing requirements for reduced hazardous substances.
2. Technical Specifications Deep Dive
2.1 Absolute Maximum Ratings
These ratings define the limits beyond which permanent damage to the device may occur. Operation under these conditions is not guaranteed.
- Continuous Forward Current (IF): 65 mA
- Reverse Voltage (VR): 5 V
- Power Dissipation (Pd) at Ta ≤ 25°C: 110 mW
- Operating Temperature (Topr): -40°C to +85°C
- Storage Temperature (Tstg): -40°C to +85°C
- Soldering Temperature (Tsol): 260°C (for a maximum of 10 seconds during reflow)
2.2 Electro-Optical Characteristics (Ta = 25°C)
These parameters define the device's performance under typical operating conditions, measured at a forward current of 20mA unless otherwise specified.
- Radiant Intensity (Ie): 14.0 mW/sr (Min), 16.0 mW/sr (Typ). This measures the optical power emitted per unit solid angle, indicating the brightness of the IR beam.
- Peak Wavelength (λp): 850 nm (Typ). The wavelength at which the optical output power is maximum, perfectly suited for silicon-based receivers.
- Spectral Bandwidth (Δλ): 42 nm (Typ). The range of wavelengths emitted, centered around the peak wavelength.
- Forward Voltage (VF): 1.45 V (Typ), 1.70 V (Max). The voltage drop across the LED when operating at the specified current. The low typical value is a significant efficiency advantage.
- Reverse Current (IR): 10 μA (Max) at VR=5V. The small leakage current when the device is reverse-biased.
- Optical Rise/Fall Time (tr/tf): 25/15 ns (Typ), 35/35 ns (Max) at IF=50mA. These fast switching times enable high-speed pulsed operation for data transmission.
- Viewing Angle (2θ1/2): 20 degrees (Typ). The full angle at which the radiant intensity is half of the maximum intensity (on-axis). This defines the beam width.
3. Performance Curve Analysis
The datasheet provides several characteristic curves that are crucial for design engineers.
3.1 Forward Current vs. Ambient Temperature
This curve shows the derating of the maximum allowable forward current as the ambient temperature increases. To prevent thermal damage, the forward current must be reduced when operating above 25°C. The power dissipation limit of 110mW governs this relationship.
3.2 Spectral Distribution
The graph illustrates the relative radiant intensity as a function of wavelength, confirming the peak at 850nm and the approximately 42nm bandwidth. This is critical for ensuring compatibility with the receiver's spectral response.
3.3 Peak Emission Wavelength vs. Temperature
The peak wavelength has a slight temperature coefficient, typically shifting by about 0.1 to 0.3 nm/°C. This curve allows designers to predict the operational wavelength shift over the intended temperature range of their application.
3.4 Forward Current vs. Forward Voltage
This IV characteristic curve is essential for designing the current-limiting circuitry. It shows the non-linear relationship between current and voltage, highlighting the importance of using a series resistor or constant current driver to set the operating point.
3.5 Radiant Intensity vs. Angular Displacement
This polar plot visually defines the 20-degree viewing angle. The radiation pattern is approximately Lambertian within this cone, which is important for calculating the irradiance on a target at a given distance and angle.
3.6 Relative Radiant Intensity vs. Forward Current
This curve shows that the optical output is nearly linear with drive current in the typical operating range. It helps in determining the required drive current to achieve a specific radiant intensity level.
4. Mechanical and Packaging Information
4.1 Package Dimensions
The device has a round, subminiature reverse package. Key dimensions include a body diameter of 1.6mm. Detailed mechanical drawings in the datasheet specify all critical dimensions, including lead spacing, overall height, and lens geometry, with a standard tolerance of ±0.1mm unless otherwise noted. Engineers must refer to these drawings for accurate PCB footprint design.
4.2 Polarity Identification
The cathode is typically identified by a marking on the package or a specific lead configuration as shown in the dimensional drawing. Correct polarity orientation during assembly is mandatory to prevent device failure.
5. Soldering and Assembly Guidelines
Proper handling is critical for SMD components to ensure reliability.
5.1 Storage and Moisture Sensitivity
The LEDs are packaged in moisture-proof bags. The floor life after opening the bag is 1 year under conditions of 30°C or less and 60% relative humidity or less. If the storage time is exceeded or the moisture indicator changes, a baking treatment at 60 ±5°C for 24 hours is required before reflow soldering to prevent "popcorning" damage.
5.2 Reflow Soldering Profile
A lead-free (Pb-free) reflow soldering profile is recommended. The peak soldering temperature must not exceed 260°C, and the time above 250°C should be limited to a maximum of 10 seconds. Reflow soldering should not be performed more than two times on the same device.
5.3 Hand Soldering and Rework
If hand soldering is unavoidable, extreme care must be taken. The soldering iron tip temperature should be below 350°C, and contact time per terminal should be limited to 3 seconds or less. A low-power iron (≤25W) is recommended. For rework, a double-head soldering iron is suggested to simultaneously heat both terminals and avoid mechanical stress. The impact of rework on device characteristics should be verified beforehand.
5.4 Circuit Board Design
After soldering, the circuit board should not be warped or subjected to mechanical stress, as this can crack the LED package or damage the internal bonds.
6. Packaging and Ordering Information
6.1 Reel and Tape Specifications
The product is supplied in industry-standard 8mm carrier tape wound on 7-inch diameter reels. Each reel contains 1500 pieces (PCS) of the HIR26-21C/L423/TR8 LED. Detailed carrier tape dimensions, including pocket size, pitch, and sprocket hole specifications, are provided to ensure compatibility with automated pick-and-place assembly equipment.
7. Application Suggestions
7.1 Typical Application Scenarios
- PCB-Mounted Infrared Sensors: Used as the light source in proximity sensors, object detection, and line-following robots.
- Infrared Remote Control Units: Ideal for high-power requirements in remote controls for consumer electronics (TVs, audio systems) due to its good radiant intensity.
- Scanners: Can be used in barcode scanners and document scanners where IR illumination is needed.
- General Infrared Systems: Suitable for any application requiring a compact, efficient, and reliable source of 850nm infrared light.
7.2 Design Considerations
- Current Limiting: An external series resistor is absolutely mandatory to set the operating current. The LED's low forward voltage means even a small increase in supply voltage can cause a large, destructive increase in current.
- Thermal Management: While the package is small, the power dissipation must be considered, especially in high-ambient-temperature environments or when driving near the maximum current. Adequate PCB copper area can help with heat sinking.
- Optical Design: The 20-degree viewing angle should be factored into the housing design to achieve the desired illumination pattern on the target or receiver.
- Receiver Matching: Pair this LED with a silicon photodiode or phototransistor that has peak sensitivity around 850nm for optimal system performance and signal-to-noise ratio.
8. Reliability Testing
The device undergoes a comprehensive suite of reliability tests to ensure long-term performance under various stresses. Tests are conducted with a 90% confidence level and a Lot Tolerance Percent Defective (LTPD) of 10%. Key tests include:
- Reflow Soldering Simulation (260°C)
- Temperature Cycling (-40°C to +100°C)
- Thermal Shock (-10°C to +100°C)
- High-Temperature Storage (+100°C)
- Low-Temperature Storage (-40°C)
- DC Operating Life (1000 hours at 20mA)
- High-Temperature/High-Humidity Operating Life (85°C/85% RH for 1000 hours)
Failure criteria for the environmental tests are based on shifts in key parameters like reverse current (IR), radiant intensity (Ie), and forward voltage (VF).
9. Frequently Asked Questions (FAQ)
9.1 Why is a series resistor necessary?
The infrared LED has a very non-linear and steep current-voltage (I-V) characteristic. A small change in forward voltage results in a large change in current. Without a current-limiting resistor, the LED would draw excessive current from a typical voltage supply (e.g., 3.3V or 5V), leading to immediate overheating and catastrophic failure. The resistor sets a stable operating point.
9.2 How do I calculate the series resistor value?
Use Ohm's Law: R = (Vsupply - VF) / IF. For example, with a 5V supply, a target current of 20mA, and a typical VF of 1.45V: R = (5 - 1.45) / 0.02 = 177.5 Ω. A standard 180 Ω resistor would be suitable. Always use the maximum VF from the datasheet (1.70V) for a conservative design to ensure the current does not exceed the desired limit.
9.3 Can this LED be used for data transmission?
Yes, its fast rise and fall times (typically 25ns/15ns) make it suitable for modulated or pulsed operation in infrared data transmission systems, such as IrDA or simple serial communication links. The driver circuit must be capable of switching at these speeds.
9.4 What is the difference between radiant intensity and power?
Radiant intensity (measured in mW/sr) is the optical power emitted per unit solid angle. It describes how "focused" the beam is. Total radiant flux (power in mW) would be the integral of intensity over all angles. For a narrow 20-degree beam, a high radiant intensity value indicates a bright, concentrated beam suitable for directed applications.
10. Operational Principle
The HIR26-21C/L423/TR8 is a semiconductor light-emitting diode. When a forward voltage exceeding its bandgap energy is applied, electrons and holes recombine in the active region (made of GaAlAs), releasing energy in the form of photons. The specific composition of the GaAlAs material determines the bandgap energy, which in turn defines the peak wavelength of the emitted light—in this case, 850nm in the infrared spectrum. The water-clear epoxy package acts as a lens, shaping the output beam into the specified 20-degree viewing angle.
11. Industry Context and Trends
Infrared LEDs in the 850nm and 940nm wavelengths are fundamental components in countless electronic systems. The trend is towards even smaller package sizes, higher efficiency (more radiant output per electrical watt input), and increased integration. There is also a growing demand for devices that can operate at higher speeds to support emerging applications in LiDAR, 3D sensing, and optical communication. The HIR26-21C/L423/TR8, with its compact size, good performance, and RoHS compliance, represents a well-established solution for traditional and many modern IR applications requiring a reliable, surface-mount light source.
LED Specification Terminology
Complete explanation of LED technical terms
Photoelectric Performance
| Term | Unit/Representation | Simple Explanation | Why Important |
|---|---|---|---|
| Luminous Efficacy | lm/W (lumens per watt) | Light output per watt of electricity, higher means more energy efficient. | Directly determines energy efficiency grade and electricity cost. |
| Luminous Flux | lm (lumens) | Total light emitted by source, commonly called "brightness". | Determines if the light is bright enough. |
| Viewing Angle | ° (degrees), e.g., 120° | Angle where light intensity drops to half, determines beam width. | Affects illumination range and uniformity. |
| CCT (Color Temperature) | K (Kelvin), e.g., 2700K/6500K | Warmth/coolness of light, lower values yellowish/warm, higher whitish/cool. | Determines lighting atmosphere and suitable scenarios. |
| CRI / Ra | Unitless, 0–100 | Ability to render object colors accurately, Ra≥80 is good. | Affects color authenticity, used in high-demand places like malls, museums. |
| SDCM | MacAdam ellipse steps, e.g., "5-step" | Color consistency metric, smaller steps mean more consistent color. | Ensures uniform color across same batch of LEDs. |
| Dominant Wavelength | nm (nanometers), e.g., 620nm (red) | Wavelength corresponding to color of colored LEDs. | Determines hue of red, yellow, green monochrome LEDs. |
| Spectral Distribution | Wavelength vs intensity curve | Shows intensity distribution across wavelengths. | Affects color rendering and quality. |
Electrical Parameters
| Term | Symbol | Simple Explanation | Design Considerations |
|---|---|---|---|
| Forward Voltage | Vf | Minimum voltage to turn on LED, like "starting threshold". | Driver voltage must be ≥Vf, voltages add up for series LEDs. |
| Forward Current | If | Current value for normal LED operation. | Usually constant current drive, current determines brightness & lifespan. |
| Max Pulse Current | Ifp | Peak current tolerable for short periods, used for dimming or flashing. | Pulse width & duty cycle must be strictly controlled to avoid damage. |
| Reverse Voltage | Vr | Max reverse voltage LED can withstand, beyond may cause breakdown. | Circuit must prevent reverse connection or voltage spikes. |
| Thermal Resistance | Rth (°C/W) | Resistance to heat transfer from chip to solder, lower is better. | High thermal resistance requires stronger heat dissipation. |
| ESD Immunity | V (HBM), e.g., 1000V | Ability to withstand electrostatic discharge, higher means less vulnerable. | Anti-static measures needed in production, especially for sensitive LEDs. |
Thermal Management & Reliability
| Term | Key Metric | Simple Explanation | Impact |
|---|---|---|---|
| Junction Temperature | Tj (°C) | Actual operating temperature inside LED chip. | Every 10°C reduction may double lifespan; too high causes light decay, color shift. |
| Lumen Depreciation | L70 / L80 (hours) | Time for brightness to drop to 70% or 80% of initial. | Directly defines LED "service life". |
| Lumen Maintenance | % (e.g., 70%) | Percentage of brightness retained after time. | Indicates brightness retention over long-term use. |
| Color Shift | Δu′v′ or MacAdam ellipse | Degree of color change during use. | Affects color consistency in lighting scenes. |
| Thermal Aging | Material degradation | Deterioration due to long-term high temperature. | May cause brightness drop, color change, or open-circuit failure. |
Packaging & Materials
| Term | Common Types | Simple Explanation | Features & Applications |
|---|---|---|---|
| Package Type | EMC, PPA, Ceramic | Housing material protecting chip, providing optical/thermal interface. | EMC: good heat resistance, low cost; Ceramic: better heat dissipation, longer life. |
| Chip Structure | Front, Flip Chip | Chip electrode arrangement. | Flip chip: better heat dissipation, higher efficacy, for high-power. |
| Phosphor Coating | YAG, Silicate, Nitride | Covers blue chip, converts some to yellow/red, mixes to white. | Different phosphors affect efficacy, CCT, and CRI. |
| Lens/Optics | Flat, Microlens, TIR | Optical structure on surface controlling light distribution. | Determines viewing angle and light distribution curve. |
Quality Control & Binning
| Term | Binning Content | Simple Explanation | Purpose |
|---|---|---|---|
| Luminous Flux Bin | Code e.g., 2G, 2H | Grouped by brightness, each group has min/max lumen values. | Ensures uniform brightness in same batch. |
| Voltage Bin | Code e.g., 6W, 6X | Grouped by forward voltage range. | Facilitates driver matching, improves system efficiency. |
| Color Bin | 5-step MacAdam ellipse | Grouped by color coordinates, ensuring tight range. | Guarantees color consistency, avoids uneven color within fixture. |
| CCT Bin | 2700K, 3000K etc. | Grouped by CCT, each has corresponding coordinate range. | Meets different scene CCT requirements. |
Testing & Certification
| Term | Standard/Test | Simple Explanation | Significance |
|---|---|---|---|
| LM-80 | Lumen maintenance test | Long-term lighting at constant temperature, recording brightness decay. | Used to estimate LED life (with TM-21). |
| TM-21 | Life estimation standard | Estimates life under actual conditions based on LM-80 data. | Provides scientific life prediction. |
| IESNA | Illuminating Engineering Society | Covers optical, electrical, thermal test methods. | Industry-recognized test basis. |
| RoHS / REACH | Environmental certification | Ensures no harmful substances (lead, mercury). | Market access requirement internationally. |
| ENERGY STAR / DLC | Energy efficiency certification | Energy efficiency and performance certification for lighting. | Used in government procurement, subsidy programs, enhances competitiveness. |