Table of Contents
- 1. Product Overview
- 2. In-Depth Technical Parameter Analysis
- 2.1 Photometric and Electrical Characteristics
- 2.2 Absolute Maximum Ratings and Thermal Management
- 3. Performance Curve Analysis
- 3.1 Spectral Distribution and Radiation Pattern
- 3.2 Forward Current vs. Forward Voltage (IV Curve)
- 3.3 Temperature Dependence
- 3.4 Derating and Pulsed Operation
- 4. Binning System Explanation
- 4.1 Luminous Intensity Binning
- 4.2 Chromaticity Binning (Cool White)
- 5. Mechanical and Package Information
- 5.1 Mechanical Dimensions
- 5.2 Recommended Soldering Pad Layout & Polarity
- 6. Soldering and Assembly Guidelines
- 6.1 Reflow Soldering Profile
- 6.2 Precautions for Use
- 7. Packaging and Ordering Information
- 8. Application Notes and Design Considerations
- 8.1 Typical Applications
- 8.2 Circuit Design Considerations
- 9. Technical Comparison and Differentiation
- 10. Frequently Asked Questions (FAQ)
- 11. Design-in Case Study
- 12. Operational Principle
- 13. Technology Trends
- LED Specification Terminology
- Photoelectric Performance
- Electrical Parameters
- Thermal Management & Reliability
- Packaging & Materials
- Quality Control & Binning
- Testing & Certification
1. Product Overview
This document details the specifications for a surface-mount LED component utilizing the PLCC-2 (Plastic Leaded Chip Carrier) package. The device emits a Cool White light and is engineered for reliability and performance in demanding environments. Its primary design target is automotive interior lighting systems, where consistent color, brightness, and long-term stability are critical.
The core advantages of this LED include its compact form factor, wide 120-degree viewing angle suitable for diffuse illumination, and robust construction qualified to the AEC-Q101 standard for automotive components. It is also compliant with RoHS and REACH environmental directives. The typical luminous intensity is 1800 millicandelas (mcd) when driven at a standard current of 20 milliamperes (mA).
2. In-Depth Technical Parameter Analysis
2.1 Photometric and Electrical Characteristics
The key operational parameters are defined under standard test conditions. The forward current (I_F) has a recommended operating point of 20 mA, with a minimum of 2 mA and an absolute maximum of 30 mA. At 20 mA, the typical forward voltage (V_F) is 3.10 Volts, with a range from 2.75V to 3.75V. This results in a typical power dissipation of approximately 62 milliwatts (0.062 Watts).
The primary photometric output is characterized by luminous intensity. The typical value is 1800 mcd, with a minimum of 1120 mcd and a maximum of 2800 mcd at 20 mA. The color is defined by CIE 1931 chromaticity coordinates, with a typical target of (0.3, 0.3). The tolerance for these coordinates is ±0.005, ensuring color consistency. The viewing angle, where luminous intensity is half of the peak value, is 120 degrees with a tolerance of ±5 degrees.
2.2 Absolute Maximum Ratings and Thermal Management
To ensure device longevity, operating conditions must never exceed the absolute maximum ratings. The maximum permissible continuous forward current is 30 mA. The device can withstand a short-duration surge current (I_FM) of 250 mA for pulses ≤ 10 microseconds. The maximum junction temperature (T_J) is 125°C. The recommended operating ambient temperature range is from -40°C to +110°C.
Thermal performance is quantified by thermal resistance. The real thermal resistance from the junction to the solder point (R_th_JS_real) is a maximum of 180 K/W. The electrical thermal resistance (R_th_JS_el), derived from the forward voltage method, is a maximum of 120 K/W. Proper PCB thermal design is essential to maintain the junction temperature within safe limits, especially at higher drive currents or elevated ambient temperatures.
3. Performance Curve Analysis
3.1 Spectral Distribution and Radiation Pattern
The relative spectral distribution graph shows the emission profile of the Cool White phosphor-converted LED. It features a broad peak in the blue region from the primary die and a broader secondary peak in the yellow/green region from the phosphor, combining to produce white light. The typical radiation pattern diagram confirms the Lambertian-like distribution with the specified 120-degree viewing angle.
3.2 Forward Current vs. Forward Voltage (IV Curve)
The graph plotting forward current against forward voltage exhibits the characteristic exponential relationship of a diode. It is crucial for circuit design to ensure the driver can provide the necessary voltage, especially considering the V_F variation over temperature and between individual units.
3.3 Temperature Dependence
Several graphs illustrate the device's behavior across temperature. The relative luminous intensity decreases as junction temperature increases, a phenomenon common to all LEDs. The forward voltage has a negative temperature coefficient, decreasing linearly with rising temperature. The chromaticity coordinates (CIE x, y) also shift with both forward current and junction temperature, which is an important consideration for color-critical applications.
3.4 Derating and Pulsed Operation
The forward current derating curve dictates the maximum allowable continuous current based on the solder pad temperature (T_S). For example, at a pad temperature of 110°C, the maximum current is 22 mA. The permissible pulse handling capability chart provides guidance for pulsed drive schemes, showing the peak pulse current (I_FP) allowable for a given pulse width (t_p) and duty cycle (D).
4. Binning System Explanation
The product is sorted into bins based on luminous intensity and chromaticity coordinates to guarantee performance consistency within a production lot.
4.1 Luminous Intensity Binning
The luminous intensity is categorized into alphanumeric bin codes ranging from L1 (11.2-14 mcd) up to GA (18000-22400 mcd). For this specific product, the typical output falls within the AB (1400-1800 mcd) and BA (1800-2240 mcd) bins, as highlighted in the datasheet. The luminous flux measurement tolerance is ±8%.
4.2 Chromaticity Binning (Cool White)
The Cool White color is defined within specific regions on the CIE 1931 chromaticity diagram. The datasheet provides the corner coordinates for several bin codes (e.g., FK0, GK0, HK0, IK0, NK0, PK0, FL0, GL0). This allows designers to select a bin that meets their precise color temperature and tint requirements. The typical target is bin NK0 with coordinates (0.3339, 0.3336).
5. Mechanical and Package Information
5.1 Mechanical Dimensions
The LED uses a standard PLCC-2 surface-mount package. The mechanical drawing specifies the critical dimensions including overall length, width, height, lead spacing, and pad positions. Adherence to these dimensions is vital for PCB footprint design and automated assembly.
5.2 Recommended Soldering Pad Layout & Polarity
A recommended solder pad land pattern is provided to ensure reliable solder joint formation and proper thermal relief. The diagram clearly indicates the anode and cathode pads. Correct polarity orientation during assembly is mandatory for the device to function.
6. Soldering and Assembly Guidelines
6.1 Reflow Soldering Profile
The component is suitable for reflow soldering processes. The datasheet specifies a profile with a peak temperature of 260°C, which should not be exceeded for more than 30 seconds. The preheat, soak, reflow, and cooling rates should be controlled according to standard IPC/JEDEC guidelines for moisture-sensitive devices (MSL 2).
6.2 Precautions for Use
General handling precautions include avoiding mechanical stress on the lens, protecting the device from electrostatic discharge (ESD rated to 8 kV HBM), and storing in appropriate conditions to maintain the MSL 2 rating. The LED is not designed for reverse voltage operation.
7. Packaging and Ordering Information
The part number is 57-11-C70200H-AM. Ordering information typically includes the base part number and may involve specifying desired bins for luminous intensity and color. Packaging is usually on tape and reel for compatibility with high-speed pick-and-place assembly equipment. The exact reel dimensions and component orientation are detailed in the packaging information section.
8. Application Notes and Design Considerations
8.1 Typical Applications
The primary application is automotive interior lighting, such as illumination for dashboard switches, control panels, ambient lighting, and indicator lights. Its reliability and qualification make it suitable for other demanding environments as well.
8.2 Circuit Design Considerations
Designers must implement a constant-current driver circuit to ensure stable light output and prevent thermal runaway. The current should be set at or below 20 mA for typical operation, considering the derating requirements based on the application's thermal environment. A current-limiting resistor is insufficient for precision applications due to the V_F variation. The wide viewing angle eliminates the need for secondary optics in many diffuse lighting scenarios.
9. Technical Comparison and Differentiation
Compared to generic PLCC-2 LEDs, this device's key differentiators are its AEC-Q101 automotive qualification, which involves rigorous stress testing for humidity, temperature cycling, and operational life, and its tighter binning structure for luminous intensity and color. The 8 kV ESD rating also exceeds typical commercial-grade offerings, providing enhanced robustness against electrostatic events during handling and assembly.
10. Frequently Asked Questions (FAQ)
Q: What is the minimum current required for the LED to turn on?
A: The forward current can be as low as 2 mA, but the luminous intensity will be significantly lower than the rated value at 20 mA.
Q: How does temperature affect the light output?
A: Luminous intensity decreases as junction temperature increases. The graph in section 3.3 quantifies this relationship, showing a reduction to about 40% of its room-temperature value at 140°C junction temperature.
Q: Can I drive this LED with a 5V supply and a resistor?
A: Yes, but carefully. With a typical V_F of 3.1V, a series resistor would need to drop 1.9V at 20 mA, requiring a 95-ohm resistor. This method is sensitive to V_F and supply voltage variations, leading to changes in brightness. A constant-current driver is recommended for stable performance.
Q: What does MSL 2 mean for storage?
A: Moisture Sensitivity Level 2 indicates the package can be stored in a factory environment (
11. Design-in Case Study
Consider an automotive center console backlighting application. Multiple LEDs are placed behind a translucent plastic panel. Using the 120-degree viewing angle, fewer LEDs may be needed to achieve uniform illumination compared to a narrower-angle device. The designer selects the BA intensity bin and NK0 color bin to ensure consistent brightness and color across all units. A dedicated LED driver IC provides a constant 18 mA current to each string, slightly below the 20 mA typical to extend lifetime and account for local heating. Thermal vias are placed under the solder pads on the PCB to conduct heat away to an internal ground plane, keeping the solder pad temperature below 85°C to allow full current operation per the derating curve.
12. Operational Principle
This is a phosphor-converted white LED. The core is a semiconductor chip (typically based on InGaN) that emits blue light when forward biased (electroluminescence). This blue light is partially absorbed by a layer of yttrium aluminum garnet (YAG) phosphor coating the chip. The phosphor re-emits this energy as a broad spectrum of yellow light. The combination of the remaining blue light and the converted yellow light is perceived by the human eye as white light, specifically in the "cool white" color temperature range.
13. Technology Trends
The trend in SMD LEDs for automotive and general lighting continues towards higher efficacy (more lumens per watt), improved color rendering index (CRI), and greater reliability at higher operating temperatures. Package technology is evolving to allow for higher power density and better thermal management from the chip to the board. There is also a focus on tighter color and flux binning to reduce system cost by minimizing the need for electronic color correction. The underlying semiconductor and phosphor materials are constantly being refined for efficiency and longevity.
LED Specification Terminology
Complete explanation of LED technical terms
Photoelectric Performance
| Term | Unit/Representation | Simple Explanation | Why Important |
|---|---|---|---|
| Luminous Efficacy | lm/W (lumens per watt) | Light output per watt of electricity, higher means more energy efficient. | Directly determines energy efficiency grade and electricity cost. |
| Luminous Flux | lm (lumens) | Total light emitted by source, commonly called "brightness". | Determines if the light is bright enough. |
| Viewing Angle | ° (degrees), e.g., 120° | Angle where light intensity drops to half, determines beam width. | Affects illumination range and uniformity. |
| CCT (Color Temperature) | K (Kelvin), e.g., 2700K/6500K | Warmth/coolness of light, lower values yellowish/warm, higher whitish/cool. | Determines lighting atmosphere and suitable scenarios. |
| CRI / Ra | Unitless, 0–100 | Ability to render object colors accurately, Ra≥80 is good. | Affects color authenticity, used in high-demand places like malls, museums. |
| SDCM | MacAdam ellipse steps, e.g., "5-step" | Color consistency metric, smaller steps mean more consistent color. | Ensures uniform color across same batch of LEDs. |
| Dominant Wavelength | nm (nanometers), e.g., 620nm (red) | Wavelength corresponding to color of colored LEDs. | Determines hue of red, yellow, green monochrome LEDs. |
| Spectral Distribution | Wavelength vs intensity curve | Shows intensity distribution across wavelengths. | Affects color rendering and quality. |
Electrical Parameters
| Term | Symbol | Simple Explanation | Design Considerations |
|---|---|---|---|
| Forward Voltage | Vf | Minimum voltage to turn on LED, like "starting threshold". | Driver voltage must be ≥Vf, voltages add up for series LEDs. |
| Forward Current | If | Current value for normal LED operation. | Usually constant current drive, current determines brightness & lifespan. |
| Max Pulse Current | Ifp | Peak current tolerable for short periods, used for dimming or flashing. | Pulse width & duty cycle must be strictly controlled to avoid damage. |
| Reverse Voltage | Vr | Max reverse voltage LED can withstand, beyond may cause breakdown. | Circuit must prevent reverse connection or voltage spikes. |
| Thermal Resistance | Rth (°C/W) | Resistance to heat transfer from chip to solder, lower is better. | High thermal resistance requires stronger heat dissipation. |
| ESD Immunity | V (HBM), e.g., 1000V | Ability to withstand electrostatic discharge, higher means less vulnerable. | Anti-static measures needed in production, especially for sensitive LEDs. |
Thermal Management & Reliability
| Term | Key Metric | Simple Explanation | Impact |
|---|---|---|---|
| Junction Temperature | Tj (°C) | Actual operating temperature inside LED chip. | Every 10°C reduction may double lifespan; too high causes light decay, color shift. |
| Lumen Depreciation | L70 / L80 (hours) | Time for brightness to drop to 70% or 80% of initial. | Directly defines LED "service life". |
| Lumen Maintenance | % (e.g., 70%) | Percentage of brightness retained after time. | Indicates brightness retention over long-term use. |
| Color Shift | Δu′v′ or MacAdam ellipse | Degree of color change during use. | Affects color consistency in lighting scenes. |
| Thermal Aging | Material degradation | Deterioration due to long-term high temperature. | May cause brightness drop, color change, or open-circuit failure. |
Packaging & Materials
| Term | Common Types | Simple Explanation | Features & Applications |
|---|---|---|---|
| Package Type | EMC, PPA, Ceramic | Housing material protecting chip, providing optical/thermal interface. | EMC: good heat resistance, low cost; Ceramic: better heat dissipation, longer life. |
| Chip Structure | Front, Flip Chip | Chip electrode arrangement. | Flip chip: better heat dissipation, higher efficacy, for high-power. |
| Phosphor Coating | YAG, Silicate, Nitride | Covers blue chip, converts some to yellow/red, mixes to white. | Different phosphors affect efficacy, CCT, and CRI. |
| Lens/Optics | Flat, Microlens, TIR | Optical structure on surface controlling light distribution. | Determines viewing angle and light distribution curve. |
Quality Control & Binning
| Term | Binning Content | Simple Explanation | Purpose |
|---|---|---|---|
| Luminous Flux Bin | Code e.g., 2G, 2H | Grouped by brightness, each group has min/max lumen values. | Ensures uniform brightness in same batch. |
| Voltage Bin | Code e.g., 6W, 6X | Grouped by forward voltage range. | Facilitates driver matching, improves system efficiency. |
| Color Bin | 5-step MacAdam ellipse | Grouped by color coordinates, ensuring tight range. | Guarantees color consistency, avoids uneven color within fixture. |
| CCT Bin | 2700K, 3000K etc. | Grouped by CCT, each has corresponding coordinate range. | Meets different scene CCT requirements. |
Testing & Certification
| Term | Standard/Test | Simple Explanation | Significance |
|---|---|---|---|
| LM-80 | Lumen maintenance test | Long-term lighting at constant temperature, recording brightness decay. | Used to estimate LED life (with TM-21). |
| TM-21 | Life estimation standard | Estimates life under actual conditions based on LM-80 data. | Provides scientific life prediction. |
| IESNA | Illuminating Engineering Society | Covers optical, electrical, thermal test methods. | Industry-recognized test basis. |
| RoHS / REACH | Environmental certification | Ensures no harmful substances (lead, mercury). | Market access requirement internationally. |
| ENERGY STAR / DLC | Energy efficiency certification | Energy efficiency and performance certification for lighting. | Used in government procurement, subsidy programs, enhances competitiveness. |