Table of Contents
- 1. Product Overview
- 2. Technical Specifications
- 2.1 Absolute Maximum Ratings
- 2.2 Electrical & Optical Characteristics
- 3. Binning System
- 4. Mechanical & Packaging Information
- 4.1 Package Dimensions
- 4.2 Suggested Soldering Pad Layout and Orientation
- 4.3 Tape and Reel Specifications
- 5. Assembly & Handling Guidelines
- 5.1 Soldering Process
- 5.2 Cleaning
- 5.3 Storage Conditions
- 5.4 Electrostatic Discharge (ESD) Precautions
- 6. Application Information
- 6.1 Intended Use
- 6.2 Design Considerations
- 7. Technical Deep Dive
- 7.1 AlInGaP Technology
- 7.2 Performance Curve Analysis
- 8. Frequently Asked Questions (FAQs)
1. Product Overview
This document provides comprehensive technical data for a high-brightness, side-looking surface-mount device (SMD) LED. The component utilizes an advanced AlInGaP (Aluminum Indium Gallium Phosphide) semiconductor chip to produce a yellow light output. It is designed for compatibility with modern automated assembly processes, including pick-and-place equipment and infrared reflow soldering, making it suitable for high-volume manufacturing. The device is packaged on 8mm tape wound onto 7-inch diameter reels, adhering to EIA standard packaging for efficient handling.
2. Technical Specifications
2.1 Absolute Maximum Ratings
The device must not be operated beyond the following limits to prevent permanent damage. All ratings are specified at an ambient temperature (Ta) of 25°C.
- Power Dissipation (Pd): 75 mW
- Peak Forward Current (IFP): 80 mA (under pulsed conditions: 1/10 duty cycle, 0.1ms pulse width)
- Continuous Forward Current (IF): 30 mA DC
- Reverse Voltage (VR): 5 V
- Operating Temperature Range: -30°C to +85°C
- Storage Temperature Range: -40°C to +85°C
- Infrared Reflow Soldering Condition: Maximum peak temperature of 260°C for 10 seconds.
2.2 Electrical & Optical Characteristics
The following parameters define the typical performance of the LED under standard test conditions (Ta=25°C, IF=20mA unless noted).
- Luminous Intensity (Iv): 28.0 mcd (Minimum), 80.0 mcd (Typical). Measured using a sensor/filter approximating the CIE photopic eye-response curve.
- Viewing Angle (2θ1/2): 130 degrees. This is the full angle at which the luminous intensity drops to half of its axial (on-center) value.
- Peak Emission Wavelength (λP): 588 nm.
- Dominant Wavelength (λd): 587 nm. This is the single wavelength perceived by the human eye that defines the color, derived from the CIE chromaticity diagram.
- Spectral Line Half-Width (Δλ): 15 nm. This indicates the spectral purity of the emitted light.
- Forward Voltage (VF): 2.0 V (Minimum), 2.4 V (Typical).
- Reverse Current (IR): 10 μA (Maximum) at VR = 5V.
3. Binning System
The luminous intensity of the LEDs is sorted into specific bins to ensure consistency. The bin code is part of the product identification. The tolerance for each intensity bin is +/- 15%.
- Bin Code N: 28.0 mcd (Min) to 45.0 mcd (Max)
- Bin Code P: 45.0 mcd (Min) to 71.0 mcd (Max)
- Bin Code Q: 71.0 mcd (Min) to 112.0 mcd (Max)
- Bin Code R: 112.0 mcd (Min) to 180.0 mcd (Max)
4. Mechanical & Packaging Information
4.1 Package Dimensions
The LED features a side-looking package design. Detailed mechanical drawings are provided in the datasheet, with all dimensions specified in millimeters. Tolerances are typically ±0.10 mm unless otherwise noted. The lens is water clear.
4.2 Suggested Soldering Pad Layout and Orientation
The datasheet includes a recommended land pattern (solder pad dimensions) for PCB design to ensure reliable solder joints and proper alignment. A clear indication of the suggested soldering direction is provided to aid in automated assembly and polarity identification.
4.3 Tape and Reel Specifications
The components are supplied on embossed carrier tape sealed with cover tape.
- Carrier Tape Width: 8 mm
- Reel Diameter: 7 inches
- Quantity per Reel: 4000 pieces
- Minimum Order Quantity (for remainders): 500 pieces
- The packaging conforms to ANSI/EIA-481 specifications.
5. Assembly & Handling Guidelines
5.1 Soldering Process
The LED is compatible with infrared (IR) reflow soldering processes, which is critical for lead-free (Pb-free) assembly. A suggested reflow profile is provided, which generally follows JEDEC standards.
- Reflow Soldering:
- Pre-heat Temperature: 150–200°C
- Pre-heat Time: Maximum 120 seconds
- Peak Temperature: Maximum 260°C
- Time at Peak: Maximum 10 seconds (maximum of two reflow cycles allowed).
- Hand Soldering (if necessary):
- Iron Temperature: Maximum 300°C
- Soldering Time: Maximum 3 seconds (one time only).
Note: The optimal temperature profile depends on the specific PCB design, solder paste, and oven. It is recommended to characterize the process for the specific application.
5.2 Cleaning
If cleaning is required after soldering, only specified solvents should be used to avoid damaging the LED package. Acceptable methods include:
- Immersion in ethyl alcohol or isopropyl alcohol at normal room temperature.
- Immersion time should be less than one minute.
- Unspecified chemical liquids must not be used.
5.3 Storage Conditions
Proper storage is essential to maintain solderability and device reliability.
- Sealed Original Package: Store at ≤30°C and ≤90% Relative Humidity (RH). Components should be used within one year when the moisture-proof bag with desiccant is intact.
- Opened Package / Loose Components: Store at ≤30°C and ≤60% RH. It is recommended to complete the IR reflow process within one week of opening.
- Extended Storage (out of original bag): Store in a sealed container with desiccant or in a nitrogen desiccator.
- Baking: If components have been exposed to ambient conditions for more than one week, they should be baked at approximately 60°C for at least 20 hours before assembly to remove moisture and prevent "popcorning" during reflow.
5.4 Electrostatic Discharge (ESD) Precautions
LEDs are sensitive to static electricity and voltage surges. To prevent ESD damage:
- Use a grounded wrist strap or anti-static gloves when handling.
- Ensure all workstations, tools, and equipment are properly grounded.
6. Application Information
6.1 Intended Use
This LED is designed for use in standard electronic equipment, including office automation devices, communication equipment, and household appliances. Its side-emitting profile makes it suitable for applications requiring edge-lighting or status indication on the side of a PCB.
6.2 Design Considerations
- Current Limiting: Always use a series resistor or constant current driver to limit the forward current to the recommended 20mA (or lower) for continuous operation. Exceeding the absolute maximum ratings will degrade performance and shorten lifespan.
- Thermal Management: While the power dissipation is low, ensuring adequate PCB copper area or thermal vias can help manage heat, especially in high ambient temperature environments or when driven near maximum ratings.
- Polarity: Observe the correct anode/cathode orientation as indicated in the mechanical drawings to ensure proper operation.
7. Technical Deep Dive
7.1 AlInGaP Technology
The use of an AlInGaP chip is a key factor in this LED's performance. AlInGaP materials are known for their high efficiency in the red, orange, amber, and yellow wavelength regions compared to older technologies like GaAsP. This results in higher luminous intensity and better color stability over drive current and temperature variations.
7.2 Performance Curve Analysis
Typical performance curves (not fully detailed in the provided excerpt but standard for such datasheets) would include:
- Relative Luminous Intensity vs. Forward Current (IF): Shows how light output increases with current, typically in a sub-linear fashion, highlighting the importance of current regulation.
- Forward Voltage vs. Forward Current (VF-IF): Demonstrates the diode's exponential I-V characteristic.
- Relative Luminous Intensity vs. Ambient Temperature: Illustrates the decrease in light output as junction temperature rises, a critical consideration for thermal design.
- Spectral Distribution: A graph showing the relative radiant power across wavelengths, centered around the 588 nm peak with a 15 nm half-width.
8. Frequently Asked Questions (FAQs)
Q: What is the difference between peak wavelength and dominant wavelength?
A: Peak wavelength (λP) is the wavelength at which the emitted optical power is maximum. Dominant wavelength (λd) is the single wavelength perceived by the human eye that matches the color of the LED, calculated from the CIE chromaticity coordinates. For a monochromatic source like this yellow LED, they are often very close, as seen here (588 nm vs. 587 nm).
Q: Can I drive this LED without a current-limiting resistor?
A: No. An LED is a current-driven device. Connecting it directly to a voltage source will cause excessive current to flow, potentially exceeding the maximum ratings and destroying the device. Always use an appropriate series resistor or constant-current driver.
Q: Why is the storage condition for opened packages stricter (60% RH vs. 90% RH)?
A> Once the moisture-barrier bag is opened, the components are exposed to ambient humidity. The stricter limit (60% RH) helps prevent the absorption of excessive moisture, which can cause internal delamination or cracking during the high-temperature reflow soldering process (known as "popcorning").
Q: What does "side-looking" mean?
A> Unlike top-emitting LEDs where light exits perpendicular to the PCB, a side-looking LED emits light parallel to the PCB surface. This is useful for lighting edges, slots, or providing status indicators on the side of a device.
LED Specification Terminology
Complete explanation of LED technical terms
Photoelectric Performance
| Term | Unit/Representation | Simple Explanation | Why Important |
|---|---|---|---|
| Luminous Efficacy | lm/W (lumens per watt) | Light output per watt of electricity, higher means more energy efficient. | Directly determines energy efficiency grade and electricity cost. |
| Luminous Flux | lm (lumens) | Total light emitted by source, commonly called "brightness". | Determines if the light is bright enough. |
| Viewing Angle | ° (degrees), e.g., 120° | Angle where light intensity drops to half, determines beam width. | Affects illumination range and uniformity. |
| CCT (Color Temperature) | K (Kelvin), e.g., 2700K/6500K | Warmth/coolness of light, lower values yellowish/warm, higher whitish/cool. | Determines lighting atmosphere and suitable scenarios. |
| CRI / Ra | Unitless, 0–100 | Ability to render object colors accurately, Ra≥80 is good. | Affects color authenticity, used in high-demand places like malls, museums. |
| SDCM | MacAdam ellipse steps, e.g., "5-step" | Color consistency metric, smaller steps mean more consistent color. | Ensures uniform color across same batch of LEDs. |
| Dominant Wavelength | nm (nanometers), e.g., 620nm (red) | Wavelength corresponding to color of colored LEDs. | Determines hue of red, yellow, green monochrome LEDs. |
| Spectral Distribution | Wavelength vs intensity curve | Shows intensity distribution across wavelengths. | Affects color rendering and quality. |
Electrical Parameters
| Term | Symbol | Simple Explanation | Design Considerations |
|---|---|---|---|
| Forward Voltage | Vf | Minimum voltage to turn on LED, like "starting threshold". | Driver voltage must be ≥Vf, voltages add up for series LEDs. |
| Forward Current | If | Current value for normal LED operation. | Usually constant current drive, current determines brightness & lifespan. |
| Max Pulse Current | Ifp | Peak current tolerable for short periods, used for dimming or flashing. | Pulse width & duty cycle must be strictly controlled to avoid damage. |
| Reverse Voltage | Vr | Max reverse voltage LED can withstand, beyond may cause breakdown. | Circuit must prevent reverse connection or voltage spikes. |
| Thermal Resistance | Rth (°C/W) | Resistance to heat transfer from chip to solder, lower is better. | High thermal resistance requires stronger heat dissipation. |
| ESD Immunity | V (HBM), e.g., 1000V | Ability to withstand electrostatic discharge, higher means less vulnerable. | Anti-static measures needed in production, especially for sensitive LEDs. |
Thermal Management & Reliability
| Term | Key Metric | Simple Explanation | Impact |
|---|---|---|---|
| Junction Temperature | Tj (°C) | Actual operating temperature inside LED chip. | Every 10°C reduction may double lifespan; too high causes light decay, color shift. |
| Lumen Depreciation | L70 / L80 (hours) | Time for brightness to drop to 70% or 80% of initial. | Directly defines LED "service life". |
| Lumen Maintenance | % (e.g., 70%) | Percentage of brightness retained after time. | Indicates brightness retention over long-term use. |
| Color Shift | Δu′v′ or MacAdam ellipse | Degree of color change during use. | Affects color consistency in lighting scenes. |
| Thermal Aging | Material degradation | Deterioration due to long-term high temperature. | May cause brightness drop, color change, or open-circuit failure. |
Packaging & Materials
| Term | Common Types | Simple Explanation | Features & Applications |
|---|---|---|---|
| Package Type | EMC, PPA, Ceramic | Housing material protecting chip, providing optical/thermal interface. | EMC: good heat resistance, low cost; Ceramic: better heat dissipation, longer life. |
| Chip Structure | Front, Flip Chip | Chip electrode arrangement. | Flip chip: better heat dissipation, higher efficacy, for high-power. |
| Phosphor Coating | YAG, Silicate, Nitride | Covers blue chip, converts some to yellow/red, mixes to white. | Different phosphors affect efficacy, CCT, and CRI. |
| Lens/Optics | Flat, Microlens, TIR | Optical structure on surface controlling light distribution. | Determines viewing angle and light distribution curve. |
Quality Control & Binning
| Term | Binning Content | Simple Explanation | Purpose |
|---|---|---|---|
| Luminous Flux Bin | Code e.g., 2G, 2H | Grouped by brightness, each group has min/max lumen values. | Ensures uniform brightness in same batch. |
| Voltage Bin | Code e.g., 6W, 6X | Grouped by forward voltage range. | Facilitates driver matching, improves system efficiency. |
| Color Bin | 5-step MacAdam ellipse | Grouped by color coordinates, ensuring tight range. | Guarantees color consistency, avoids uneven color within fixture. |
| CCT Bin | 2700K, 3000K etc. | Grouped by CCT, each has corresponding coordinate range. | Meets different scene CCT requirements. |
Testing & Certification
| Term | Standard/Test | Simple Explanation | Significance |
|---|---|---|---|
| LM-80 | Lumen maintenance test | Long-term lighting at constant temperature, recording brightness decay. | Used to estimate LED life (with TM-21). |
| TM-21 | Life estimation standard | Estimates life under actual conditions based on LM-80 data. | Provides scientific life prediction. |
| IESNA | Illuminating Engineering Society | Covers optical, electrical, thermal test methods. | Industry-recognized test basis. |
| RoHS / REACH | Environmental certification | Ensures no harmful substances (lead, mercury). | Market access requirement internationally. |
| ENERGY STAR / DLC | Energy efficiency certification | Energy efficiency and performance certification for lighting. | Used in government procurement, subsidy programs, enhances competitiveness. |