1. Product Overview
This document details the specifications for a high-efficiency green through-hole LED lamp. Designed for status indication and general illumination purposes, this component is suitable for a wide range of electronic applications. The device features a popular T-1 (3mm) diameter package with a green transparent lens, offering a distinct visual signal.
1.1 Key Features
- Low power consumption and high luminous efficiency.
- Constructed with lead-free materials and is fully compliant with RoHS environmental standards.
- Standard T-1 (3mm) diameter package for easy integration into existing designs.
- Utilizes AlInGaP technology to produce a green light with a dominant wavelength of 572nm.
1.2 Target Applications
This LED is versatile and finds use in multiple sectors, including communication equipment, computer peripherals, consumer electronics, home appliances, and industrial control systems. Its primary function is to provide clear and reliable status indication.
2. Technical Parameter Deep-Dive
This section provides a detailed, objective analysis of the LED's key performance parameters under standard test conditions (TA=25°C).
2.1 Absolute Maximum Ratings
These values represent the limits beyond which permanent damage to the device may occur. Operation under these conditions is not guaranteed.
- Power Dissipation (Pd): 75 mW maximum.
- DC Forward Current (IF): 30 mA continuous.
- Peak Forward Current: 60 mA (pulse width ≤10ms, duty cycle ≤1/10).
- Operating Temperature Range: -30°C to +85°C.
- Storage Temperature Range: -40°C to +100°C.
- Lead Soldering Temperature: 260°C for a maximum of 5 seconds, measured 2.0mm from the LED body.
2.2 Electrical & Optical Characteristics
The following parameters define the typical performance of the LED. All measurements are taken at IF = 20mA unless otherwise stated.
- Luminous Intensity (Iv): 110 mcd (Min), 310 mcd (Typ). This is the measure of perceived light power. The actual intensity for a specific unit is determined by its bin code (see Section 4). A ±15% testing tolerance is applied to guaranteed values.
- Viewing Angle (2θ1/2): 45 degrees (Typ). This is the full angle at which the luminous intensity drops to half of its axial (on-center) value, defining the beam spread.
- Peak Emission Wavelength (λP): 575 nm (Typ). The wavelength at which the spectral power distribution is maximum.
- Dominant Wavelength (λd): 572 nm (Typ). This is the single wavelength that best represents the perceived color of the LED, derived from the CIE chromaticity diagram.
- Spectral Line Half-Width (Δλ): 11 nm (Typ). The width of the emission spectrum at half its maximum power, indicating color purity.
- Forward Voltage (VF): 2.1V (Min), 2.4V (Typ) at 20mA.
- Reverse Current (IR): 100 μA (Max) at VR = 5V. Important: This device is not designed for reverse-bias operation; this test condition is for characterization only.
3. Binning System Specification
To ensure consistency in production, LEDs are sorted into bins based on key performance metrics. The part number LTL1CHJGTNN includes bin codes for intensity and wavelength.
3.1 Luminous Intensity Binning
Units are measured in millicandelas (mcd) at IF=20mA. The part number suffix \"HJ\" corresponds to the following bin:
- Bin Code HJ0: Minimum 180 mcd, Maximum 310 mcd. Tolerance on bin limits is ±15%.
3.2 Dominant Wavelength Binning
Units are in nanometers (nm) at IF=20mA. The part number suffix \"GT\" (implied by the 572nm typical) would fall within a range like:
- Example Bin H09: Minimum 572.0 nm, Maximum 574.0 nm. Tolerance on bin limits is ±1nm.
4. Performance Curve Analysis
While specific graphical data is referenced in the datasheet, typical curves for this type of LED would illustrate the following relationships, crucial for design:
- Relative Luminous Intensity vs. Forward Current: Shows how light output increases with current, typically in a near-linear relationship before saturation.
- Forward Voltage vs. Forward Current: Demonstrates the diode's I-V characteristic, essential for calculating the correct series current-limiting resistor.
- Relative Luminous Intensity vs. Ambient Temperature: Illustrates the decrease in light output as junction temperature rises, highlighting the importance of thermal management.
- Spectral Distribution: A plot showing the intensity of light emitted across different wavelengths, centered around 575nm with an 11nm half-width.
5. Mechanical & Package Information
5.1 Outline Dimensions
The LED uses a standard radial leaded package.
- Package Type: T-1 (3mm diameter round).
- Lead Diameter: 0.6mm (typical).
- Lead Spacing: Measured where leads emerge from the package body. Standard spacing is 2.54mm (0.1\").
- Body Length: Approximately 5.0mm to 8.0mm (varies).
- Tolerances: ±0.25mm unless otherwise specified. Protruded resin under the flange is 1.0mm maximum.
5.2 Polarity Identification
The cathode (negative lead) is typically identified by a flat spot on the LED lens rim, a shorter lead, or a notch on the flange. The anode (positive lead) is longer in most standard packages. Always verify polarity before installation to prevent damage.
6. Soldering & Assembly Guidelines
Proper handling is critical to ensure reliability and prevent damage to the LED epoxy lens or internal die.
6.1 Storage Conditions
For long-term storage, maintain an environment not exceeding 30°C and 70% relative humidity. LEDs removed from their original moisture-barrier bags should be used within three months. For extended storage, use sealed containers with desiccant or a nitrogen atmosphere.
6.2 Lead Forming
- Bend leads at a point at least 3mm from the base of the LED lens.
- Do not use the package body as a fulcrum for bending.
- Perform all lead forming at room temperature and before the soldering process.
- Apply minimal clinch force during PCB insertion to avoid mechanical stress on the leads.
6.3 Soldering Process
Critical Rule: Maintain a minimum distance of 2mm from the base of the epoxy lens to the solder point. Do not immerse the lens in solder.
- Hand Soldering (Iron): Maximum temperature 350°C. Maximum soldering time 3 seconds per lead. Do not rework.
- Wave Soldering: Pre-heat to a maximum of 100°C for up to 60 seconds. Solder wave temperature maximum 260°C. Contact time maximum 5 seconds. Ensure the LED is positioned so the solder wave does not come within 2mm of the lens base.
- Not Recommended: Infrared (IR) reflow soldering is not suitable for this through-hole package type.
6.4 Cleaning
If necessary, clean only with alcohol-based solvents such as isopropyl alcohol. Avoid aggressive or unknown chemical cleaners.
7. Packaging & Ordering Information
7.1 Packaging Specification
The LEDs are packed in anti-static bags.
- Bag Quantities: 1000, 500, 200, or 100 pieces per bag.
- Inner Carton: Contains 10 packing bags, totaling 10,000 pieces.
- Outer Carton (Shipping Lot): Contains 8 inner cartons, totaling 80,000 pieces. The final pack in a shipping lot may contain less than a full carton.
8. Application & Design Recommendations
8.1 Drive Circuit Design
LEDs are current-operated devices. To ensure uniform brightness, especially when connecting multiple LEDs in parallel, a series current-limiting resistor is mandatory for each LED.
- Recommended Circuit (A): Each LED has its own series resistor (R = (Vsupply - VF) / IF). This compensates for minor variations in the forward voltage (VF) of individual LEDs, ensuring equal current and thus equal brightness.
- Not Recommended Circuit (B): Connecting multiple LEDs in parallel with a single shared resistor. Small differences in VF will cause current hogging, leading to significant brightness mismatch and potential over-current in one LED.
8.2 Electrostatic Discharge (ESD) Protection
This LED is susceptible to damage from electrostatic discharge. Implement the following in the handling area:
- Use grounded wrist straps and anti-static gloves.
- Ensure all equipment, workbenches, and storage racks are properly grounded.
- Use ionizers to neutralize static charge that may build up on the plastic lens.
- Maintain training and certification programs for personnel working in ESD-protected areas.
8.3 Thermal Considerations
The maximum power dissipation is 75mW. The DC forward current derates linearly from 30mA at 30°C ambient. In high-temperature environments or high-current applications, ensure adequate airflow or consider reducing the drive current to maintain reliable operation and long lifetime.
9. Technical Comparison & Differentiation
Compared to older technology green LEDs (e.g., based on Gallium Phosphide), this AlInGaP (Aluminum Indium Gallium Phosphide) type offers significantly higher luminous efficiency, resulting in brighter output at the same current. The 572nm dominant wavelength provides a pure, saturated green color. The T-1 package ensures broad compatibility with existing PCB layouts and sockets designed for standard indicator lamps.
10. Frequently Asked Questions (FAQ)
10.1 What resistor value should I use with a 5V supply?
Using the typical VF of 2.4V and target IF of 20mA: R = (5V - 2.4V) / 0.02A = 130 Ohms. The nearest standard value is 130Ω or 150Ω. Always calculate power rating: P = I²R = (0.02)² * 130 = 0.052W. A standard 1/8W (0.125W) resistor is sufficient.
10.2 Can I drive this LED at 30mA continuously?
Yes, 30mA is the maximum continuous DC current rating at 25°C ambient. However, at this current, the power dissipation will be higher (approx. VF * IF = 2.4V * 0.03A = 72mW), which is very close to the absolute maximum of 75mW. For robust design and longer life, operating at 20mA is recommended, especially in warmer environments.
10.3 How do I identify the anode and cathode?
Look for the physical identifiers: the longer lead is typically the anode (+). Additionally, there is often a flat edge on the rim of the round lens or a notch on the plastic flange next to the cathode (-) lead.
11. Practical Design Case Study
Scenario: Designing a panel with four status indicators for a power supply unit, showing AC OK, DC OK, Fault, and Standby. The system logic operates at 3.3V.
Design Steps:
- Current Selection: Choose 15mA per LED for good visibility and lower power consumption.
- Resistor Calculation: R = (3.3V - 2.4V) / 0.015A = 60 Ohms. Use 62Ω standard resistors.
- Circuit Layout: Implement Circuit A from the datasheet: four independent circuits, each with one LED and one 62Ω resistor connected to the 3.3V rail via a driver transistor or GPIO pin.
- PCB Layout: Place holes with 2.54mm spacing. Ensure the solder pads are at least 2mm away from the LED body outline on the silkscreen. Group the LEDs for consistent appearance.
- Assembly: Insert LEDs, bend leads slightly on the solder side to retain them, then wave solder using the specified profile, ensuring board orientation prevents solder wicking up the leads.
This approach guarantees uniform brightness and reliable long-term operation.
12. Technology Principle Introduction
This LED is based on AlInGaP semiconductor material grown on a substrate. When a forward voltage is applied across the p-n junction, electrons and holes are injected into the active region where they recombine. This recombination process releases energy in the form of photons (light). The specific composition of the AlInGaP layers determines the bandgap energy, which directly defines the wavelength (color) of the emitted light—in this case, green at 572nm. The transparent epoxy lens serves to protect the semiconductor die, shape the beam pattern (45-degree viewing angle), and enhance light extraction.
13. Industry Trends & Developments
The through-hole LED market continues to serve legacy designs and applications where robustness and ease of manual assembly are valued. However, the overall industry trend is strongly towards surface-mount device (SMD) packages (e.g., 0603, 0805, 3528) for automated assembly, higher density, and better thermal performance. Advancements in LED technology focus on increasing luminous efficacy (lumens per watt), improving color consistency through tighter binning, and expanding the range of available colors and color temperatures. For through-hole types, improvements often come in the form of higher brightness within the same package size and enhanced reliability under varying environmental conditions.
LED Specification Terminology
Complete explanation of LED technical terms
Photoelectric Performance
| Term | Unit/Representation | Simple Explanation | Why Important |
|---|---|---|---|
| Luminous Efficacy | lm/W (lumens per watt) | Light output per watt of electricity, higher means more energy efficient. | Directly determines energy efficiency grade and electricity cost. |
| Luminous Flux | lm (lumens) | Total light emitted by source, commonly called "brightness". | Determines if the light is bright enough. |
| Viewing Angle | ° (degrees), e.g., 120° | Angle where light intensity drops to half, determines beam width. | Affects illumination range and uniformity. |
| CCT (Color Temperature) | K (Kelvin), e.g., 2700K/6500K | Warmth/coolness of light, lower values yellowish/warm, higher whitish/cool. | Determines lighting atmosphere and suitable scenarios. |
| CRI / Ra | Unitless, 0–100 | Ability to render object colors accurately, Ra≥80 is good. | Affects color authenticity, used in high-demand places like malls, museums. |
| SDCM | MacAdam ellipse steps, e.g., "5-step" | Color consistency metric, smaller steps mean more consistent color. | Ensures uniform color across same batch of LEDs. |
| Dominant Wavelength | nm (nanometers), e.g., 620nm (red) | Wavelength corresponding to color of colored LEDs. | Determines hue of red, yellow, green monochrome LEDs. |
| Spectral Distribution | Wavelength vs intensity curve | Shows intensity distribution across wavelengths. | Affects color rendering and quality. |
Electrical Parameters
| Term | Symbol | Simple Explanation | Design Considerations |
|---|---|---|---|
| Forward Voltage | Vf | Minimum voltage to turn on LED, like "starting threshold". | Driver voltage must be ≥Vf, voltages add up for series LEDs. |
| Forward Current | If | Current value for normal LED operation. | Usually constant current drive, current determines brightness & lifespan. |
| Max Pulse Current | Ifp | Peak current tolerable for short periods, used for dimming or flashing. | Pulse width & duty cycle must be strictly controlled to avoid damage. |
| Reverse Voltage | Vr | Max reverse voltage LED can withstand, beyond may cause breakdown. | Circuit must prevent reverse connection or voltage spikes. |
| Thermal Resistance | Rth (°C/W) | Resistance to heat transfer from chip to solder, lower is better. | High thermal resistance requires stronger heat dissipation. |
| ESD Immunity | V (HBM), e.g., 1000V | Ability to withstand electrostatic discharge, higher means less vulnerable. | Anti-static measures needed in production, especially for sensitive LEDs. |
Thermal Management & Reliability
| Term | Key Metric | Simple Explanation | Impact |
|---|---|---|---|
| Junction Temperature | Tj (°C) | Actual operating temperature inside LED chip. | Every 10°C reduction may double lifespan; too high causes light decay, color shift. |
| Lumen Depreciation | L70 / L80 (hours) | Time for brightness to drop to 70% or 80% of initial. | Directly defines LED "service life". |
| Lumen Maintenance | % (e.g., 70%) | Percentage of brightness retained after time. | Indicates brightness retention over long-term use. |
| Color Shift | Δu′v′ or MacAdam ellipse | Degree of color change during use. | Affects color consistency in lighting scenes. |
| Thermal Aging | Material degradation | Deterioration due to long-term high temperature. | May cause brightness drop, color change, or open-circuit failure. |
Packaging & Materials
| Term | Common Types | Simple Explanation | Features & Applications |
|---|---|---|---|
| Package Type | EMC, PPA, Ceramic | Housing material protecting chip, providing optical/thermal interface. | EMC: good heat resistance, low cost; Ceramic: better heat dissipation, longer life. |
| Chip Structure | Front, Flip Chip | Chip electrode arrangement. | Flip chip: better heat dissipation, higher efficacy, for high-power. |
| Phosphor Coating | YAG, Silicate, Nitride | Covers blue chip, converts some to yellow/red, mixes to white. | Different phosphors affect efficacy, CCT, and CRI. |
| Lens/Optics | Flat, Microlens, TIR | Optical structure on surface controlling light distribution. | Determines viewing angle and light distribution curve. |
Quality Control & Binning
| Term | Binning Content | Simple Explanation | Purpose |
|---|---|---|---|
| Luminous Flux Bin | Code e.g., 2G, 2H | Grouped by brightness, each group has min/max lumen values. | Ensures uniform brightness in same batch. |
| Voltage Bin | Code e.g., 6W, 6X | Grouped by forward voltage range. | Facilitates driver matching, improves system efficiency. |
| Color Bin | 5-step MacAdam ellipse | Grouped by color coordinates, ensuring tight range. | Guarantees color consistency, avoids uneven color within fixture. |
| CCT Bin | 2700K, 3000K etc. | Grouped by CCT, each has corresponding coordinate range. | Meets different scene CCT requirements. |
Testing & Certification
| Term | Standard/Test | Simple Explanation | Significance |
|---|---|---|---|
| LM-80 | Lumen maintenance test | Long-term lighting at constant temperature, recording brightness decay. | Used to estimate LED life (with TM-21). |
| TM-21 | Life estimation standard | Estimates life under actual conditions based on LM-80 data. | Provides scientific life prediction. |
| IESNA | Illuminating Engineering Society | Covers optical, electrical, thermal test methods. | Industry-recognized test basis. |
| RoHS / REACH | Environmental certification | Ensures no harmful substances (lead, mercury). | Market access requirement internationally. |
| ENERGY STAR / DLC | Energy efficiency certification | Energy efficiency and performance certification for lighting. | Used in government procurement, subsidy programs, enhances competitiveness. |