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LTST-C194KSKT Yellow SMD LED Datasheet - Dimensions 1.6x0.8x0.3mm - Forward Voltage 2.4V - Power 75mW - English Technical Document

Complete technical datasheet for the LTST-C194KSKT, an ultra-thin 0.3mm AlInGaP yellow SMD LED. Includes electrical/optical characteristics, absolute maximum ratings, soldering profiles, binning codes, and application guidelines.
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PDF Document Cover - LTST-C194KSKT Yellow SMD LED Datasheet - Dimensions 1.6x0.8x0.3mm - Forward Voltage 2.4V - Power 75mW - English Technical Document

1. Product Overview

The LTST-C194KSKT is a surface-mount device (SMD) light-emitting diode (LED) designed for modern, space-constrained electronic applications. It belongs to a category of extra-thin chip LEDs, featuring a remarkably low profile of just 0.30 mm. This makes it an ideal choice for applications where component height is a critical design factor, such as in ultra-slim displays, mobile devices, and backlighting modules.

The device utilizes an AlInGaP (Aluminum Indium Gallium Phosphide) semiconductor material for its light-emitting region. This material system is known for producing high-efficiency light in the amber to red spectrum. In this specific model, it is engineered to emit yellow light. The LED is housed in a water-clear lens package, which allows for maximum light extraction and a wide viewing angle. It is packaged on industry-standard 8mm tape, supplied on 7-inch diameter reels, making it fully compatible with high-speed automated pick-and-place assembly equipment used in mass production.

1.1 Core Advantages and Target Market

The primary advantage of this LED is its combination of an ultra-thin form factor and high brightness output from the AlInGaP chip technology. Its compliance with RoHS (Restriction of Hazardous Substances) directives makes it a \"green\" product suitable for global markets with strict environmental regulations. The device is also designed to be compatible with common soldering processes, including infrared (IR) and vapor phase reflow, which are standard in surface-mount technology (SMT) assembly lines.

The target market encompasses a broad range of consumer and industrial electronics. Key applications include status indicators, backlighting for keypads and icons, panel illumination, and decorative lighting in devices where minimal thickness is paramount. Its compatibility with automatic placement equipment makes it suitable for high-volume manufacturing.

2. Technical Parameter Deep-Dive

This section provides a detailed, objective analysis of the LED's key performance parameters as defined under standard test conditions (Ta=25°C).

2.1 Absolute Maximum Ratings

These ratings define the stress limits beyond which permanent damage to the device may occur. Operation under or at these limits is not guaranteed and should be avoided in circuit design.

2.2 Electrical & Optical Characteristics

These are the typical performance parameters measured at a forward current (IF) of 20 mA.

3. Binning System Explanation

To ensure consistency in mass production, LEDs are sorted into \"bins\" based on key optical parameters. The LTST-C194KSKT uses a two-dimensional binning system.

3.1 Luminous Intensity Binning

LEDs are categorized into four intensity bins (N, P, Q, R) measured in millicandelas (mcd) at 20mA. Each bin has a minimum and maximum value, with a +/-15% tolerance allowed within each bin. For example, a unit in bin 'R' will have an intensity between 112.0 mcd and 180.0 mcd. Designers must account for this variation if uniform brightness across multiple LEDs is critical.

3.2 Dominant Wavelength Binning

Similarly, LEDs are binned into four wavelength groups (J, K, L, M) to control color consistency. The dominant wavelength ranges from 587.0 nm to 597.0 nm across all bins. Each specific bin (e.g., bin 'K' covers 589.5 nm to 592.0 nm) has a tighter +/- 1 nm tolerance. This ensures that all LEDs in a given batch have a very similar shade of yellow.

4. Performance Curve Analysis

While specific graphical curves are referenced in the datasheet (Fig.1, Fig.6), their implications are standard for LED technology. Designers can expect the following general relationships:

5. Mechanical & Packaging Information

5.1 Device Dimensions and Polarity

The LED conforms to an EIA standard package footprint. The key dimension is its height of 0.30 mm. Detailed mechanical drawings in the datasheet provide length, width, and pad spacing. The component has a polarity marking, typically a cathode indicator on the package or via the tape orientation, which must be observed during assembly to ensure correct operation.

5.2 Recommended Solder Pad Design

The datasheet includes a suggested land pattern (solder pad layout) for PCB design. Adhering to this pattern is crucial for achieving reliable solder joints and proper alignment during reflow. A note recommends a maximum stencil thickness of 0.10mm for solder paste application to prevent bridging between the closely spaced pads.

5.3 Tape and Reel Packaging Specifications

The LEDs are supplied on embossed carrier tape (8mm width) wound onto 7-inch reels. Each reel contains 5000 pieces. The packaging follows ANSI/EIA 481-1-A-1994 standards. Key specifications include: empty pockets are sealed with cover tape, a minimum packing quantity of 500 pieces for remainder reels, and a maximum of two consecutive missing components allowed per reel.

6. Soldering & Assembly Guidelines

6.1 Reflow Soldering Profiles

The datasheet provides two suggested infrared (IR) reflow profiles: one for standard tin-lead (SnPb) solder process and one for lead-free (Pb-free) solder process, typically using SAC (Sn-Ag-Cu) alloy. The lead-free profile requires a higher peak temperature (around 260°C) but with carefully controlled ramp-up and cooling rates to minimize thermal shock. The profiles define pre-heat zones, time above liquidus, and peak temperature duration (e.g., 5 seconds at 260°C max).

6.2 Storage and Handling Precautions

Unopened reels should be stored in an environment not exceeding 30°C and 70% relative humidity. Once removed from the original moisture-barrier bag, components should be used within 672 hours (28 days) to avoid moisture absorption, which can cause \"popcorning\" during reflow. If storage exceeds this period, a bake-out at approximately 60°C for 24 hours is recommended before soldering. For long-term storage outside the original bag, use a sealed container with desiccant or a nitrogen-purged environment.

6.3 Cleaning

If cleaning after soldering is necessary, only use specified solvents. The datasheet recommends immersion in ethyl alcohol or isopropyl alcohol at normal temperature for less than one minute. Unspecified chemical cleaners may damage the plastic lens or package material.

7. Application Design Considerations

7.1 Drive Circuit Design

An LED is a current-driven device. The most critical design rule is to always use a current-limiting mechanism. The datasheet strongly recommends using a series resistor for each LED (Circuit Model A), even when multiple LEDs are connected in parallel to a voltage source. This is because the forward voltage (VF) of LEDs can vary slightly from unit to unit. Without individual resistors, LEDs with a lower VF will draw disproportionately more current, leading to uneven brightness and potential overstress (Circuit Model B). For precision applications, constant current drivers are preferred.

7.2 Electrostatic Discharge (ESD) Protection

The semiconductor junction in LEDs is highly susceptible to damage from electrostatic discharge. The datasheet outlines essential ESD control measures: operators should wear grounded wrist straps or anti-static gloves; all workstations, equipment, and storage racks must be properly grounded; and an ionizer should be used to neutralize static charges that can build up on the plastic lens during handling. ESD damage may not cause immediate failure but can lead to reduced lifetime or erratic performance.

7.3 Thermal Management

Although a small device, the 75mW power dissipation limit and the current derating curve indicate that thermal management is important, especially in high-ambient-temperature environments or when driving near the maximum continuous current. Ensuring adequate PCB copper area around the solder pads can help dissipate heat. The luminous intensity and dominant wavelength can shift with junction temperature, so maintaining a stable thermal environment contributes to consistent optical performance.

8. Technical Comparison and Differentiation

The primary differentiator of the LTST-C194KSKT is its 0.30mm profile within the AlInGaP yellow LED category. Compared to standard SMD LEDs which are often 0.6mm or 1.0mm tall, this represents a 50-70% reduction in height. This is achieved without a significant compromise on optical performance, as it still offers a wide viewing angle and brightness levels suitable for indicator applications. Its compatibility with standard reflow processes makes it a drop-in replacement for thicker components in space-upgrade scenarios, unlike some ultra-thin devices that require specialized assembly techniques.

9. Frequently Asked Questions (Based on Technical Parameters)

Q: Can I drive this LED directly from a 3.3V or 5V logic output?
A: No. You must use a series current-limiting resistor. For example, with a 3.3V supply and a typical VF of 2.0V at 20mA, the resistor value would be R = (3.3V - 2.0V) / 0.02A = 65 Ohms. A standard 68 Ohm resistor would be suitable.

Q: Why is there such a large range in luminous intensity (28 to 180 mcd)?
A: This is the total range across all production. For a specific order, you can request a tighter bin (e.g., Bin R: 112-180 mcd) to ensure brightness consistency in your application.

Q: Is the water-clear lens suitable for a wide, uniform light bar?
A: The water-clear lens provides a wide viewing angle (130°) but may produce a more focused \"hot spot\" compared to a diffused lens. For perfectly uniform bars, secondary optics or light guides are often used in conjunction with the LEDs.

Q: How do I interpret the soldering profile graph?
A: The graph shows temperature on the Y-axis and time on the X-axis. The line defines the target temperature the LED package should experience as it travels through the reflow oven. Key points are the maximum ramp-up rate, pre-heat soak temperature and duration, time above the solder's melting point, peak temperature, and maximum cooling rate.

10. Practical Design and Usage Examples

Example 1: Status Indicator in a Wearable Device
In a smartwatch or fitness tracker, board real estate and thickness are severely limited. A single LTST-C194KSKT, driven at 10-15 mA via a GPIO pin and a series resistor, can provide a clear notification (charging, message, low battery) without adding meaningful thickness. Its wide viewing angle ensures the light is visible from various angles on the wrist.

Example 2: Backlighting for Membrane Switch Panels
For industrial control panels with membrane keypads, multiple yellow LEDs can be placed beneath translucent key icons. The ultra-thin profile allows them to fit into the shallow cavity behind the membrane sheet. By specifying LEDs from the same intensity and wavelength bin (e.g., Bin Q, Bin K), consistent color and brightness across all keys can be achieved.

Example 3: Decorative Edge Lighting
In a thin consumer electronics product (e.g., a speaker, router), a line of these LEDs placed along an internal edge, coupled with a light guide or diffuser, can create a uniform glowing accent line. The 0.3mm height allows them to be placed extremely close to the product's outer shell.

11. Operating Principle Introduction

Light emission in the LTST-C194KSKT is based on electroluminescence in a semiconductor p-n junction made of AlInGaP materials. When a forward voltage exceeding the junction's built-in potential is applied, electrons from the n-type region and holes from the p-type region are injected into the active region where they recombine. In a direct bandgap semiconductor like AlInGaP, this recombination event releases energy in the form of photons (light). The specific wavelength (color) of the emitted light is determined by the bandgap energy of the semiconductor material, which is engineered during the crystal growth process to be in the yellow spectrum (~588-597 nm). The water-clear epoxy lens encapsulates the chip, provides mechanical protection, and shapes the light output pattern.

12. Technology Trends and Context

The development of the LTST-C194KSKT aligns with several key trends in optoelectronics and electronics manufacturing. The push for miniaturization and lower profile components is relentless, driven by consumer demand for thinner smartphones, tablets, and wearables. AlInGaP technology remains the dominant solution for high-efficiency amber, yellow, and red LEDs, though advancements in phosphor-converted blue LEDs (pc-LEDs) now offer alternatives for some yellow/green applications. The emphasis on RoHS compliance and green manufacturing is now a universal standard. Furthermore, the detailed binning systems and standardized packaging (tape & reel, EIA footprints) reflect the industry's need for high-volume, automated, and consistent production to meet the demands of global supply chains. The inclusion of specific profiles for lead-free soldering underscores the industry's complete transition away from lead-based processes.

LED Specification Terminology

Complete explanation of LED technical terms

Photoelectric Performance

Term Unit/Representation Simple Explanation Why Important
Luminous Efficacy lm/W (lumens per watt) Light output per watt of electricity, higher means more energy efficient. Directly determines energy efficiency grade and electricity cost.
Luminous Flux lm (lumens) Total light emitted by source, commonly called "brightness". Determines if the light is bright enough.
Viewing Angle ° (degrees), e.g., 120° Angle where light intensity drops to half, determines beam width. Affects illumination range and uniformity.
CCT (Color Temperature) K (Kelvin), e.g., 2700K/6500K Warmth/coolness of light, lower values yellowish/warm, higher whitish/cool. Determines lighting atmosphere and suitable scenarios.
CRI / Ra Unitless, 0–100 Ability to render object colors accurately, Ra≥80 is good. Affects color authenticity, used in high-demand places like malls, museums.
SDCM MacAdam ellipse steps, e.g., "5-step" Color consistency metric, smaller steps mean more consistent color. Ensures uniform color across same batch of LEDs.
Dominant Wavelength nm (nanometers), e.g., 620nm (red) Wavelength corresponding to color of colored LEDs. Determines hue of red, yellow, green monochrome LEDs.
Spectral Distribution Wavelength vs intensity curve Shows intensity distribution across wavelengths. Affects color rendering and quality.

Electrical Parameters

Term Symbol Simple Explanation Design Considerations
Forward Voltage Vf Minimum voltage to turn on LED, like "starting threshold". Driver voltage must be ≥Vf, voltages add up for series LEDs.
Forward Current If Current value for normal LED operation. Usually constant current drive, current determines brightness & lifespan.
Max Pulse Current Ifp Peak current tolerable for short periods, used for dimming or flashing. Pulse width & duty cycle must be strictly controlled to avoid damage.
Reverse Voltage Vr Max reverse voltage LED can withstand, beyond may cause breakdown. Circuit must prevent reverse connection or voltage spikes.
Thermal Resistance Rth (°C/W) Resistance to heat transfer from chip to solder, lower is better. High thermal resistance requires stronger heat dissipation.
ESD Immunity V (HBM), e.g., 1000V Ability to withstand electrostatic discharge, higher means less vulnerable. Anti-static measures needed in production, especially for sensitive LEDs.

Thermal Management & Reliability

Term Key Metric Simple Explanation Impact
Junction Temperature Tj (°C) Actual operating temperature inside LED chip. Every 10°C reduction may double lifespan; too high causes light decay, color shift.
Lumen Depreciation L70 / L80 (hours) Time for brightness to drop to 70% or 80% of initial. Directly defines LED "service life".
Lumen Maintenance % (e.g., 70%) Percentage of brightness retained after time. Indicates brightness retention over long-term use.
Color Shift Δu′v′ or MacAdam ellipse Degree of color change during use. Affects color consistency in lighting scenes.
Thermal Aging Material degradation Deterioration due to long-term high temperature. May cause brightness drop, color change, or open-circuit failure.

Packaging & Materials

Term Common Types Simple Explanation Features & Applications
Package Type EMC, PPA, Ceramic Housing material protecting chip, providing optical/thermal interface. EMC: good heat resistance, low cost; Ceramic: better heat dissipation, longer life.
Chip Structure Front, Flip Chip Chip electrode arrangement. Flip chip: better heat dissipation, higher efficacy, for high-power.
Phosphor Coating YAG, Silicate, Nitride Covers blue chip, converts some to yellow/red, mixes to white. Different phosphors affect efficacy, CCT, and CRI.
Lens/Optics Flat, Microlens, TIR Optical structure on surface controlling light distribution. Determines viewing angle and light distribution curve.

Quality Control & Binning

Term Binning Content Simple Explanation Purpose
Luminous Flux Bin Code e.g., 2G, 2H Grouped by brightness, each group has min/max lumen values. Ensures uniform brightness in same batch.
Voltage Bin Code e.g., 6W, 6X Grouped by forward voltage range. Facilitates driver matching, improves system efficiency.
Color Bin 5-step MacAdam ellipse Grouped by color coordinates, ensuring tight range. Guarantees color consistency, avoids uneven color within fixture.
CCT Bin 2700K, 3000K etc. Grouped by CCT, each has corresponding coordinate range. Meets different scene CCT requirements.

Testing & Certification

Term Standard/Test Simple Explanation Significance
LM-80 Lumen maintenance test Long-term lighting at constant temperature, recording brightness decay. Used to estimate LED life (with TM-21).
TM-21 Life estimation standard Estimates life under actual conditions based on LM-80 data. Provides scientific life prediction.
IESNA Illuminating Engineering Society Covers optical, electrical, thermal test methods. Industry-recognized test basis.
RoHS / REACH Environmental certification Ensures no harmful substances (lead, mercury). Market access requirement internationally.
ENERGY STAR / DLC Energy efficiency certification Energy efficiency and performance certification for lighting. Used in government procurement, subsidy programs, enhances competitiveness.